Anderson Power Products
®
Index
Contents
2
4
6
8
10
12
14
16
18
20
PowerMod® Series................................................................
One Row Female....................................................
One Row Male........................................................
Two Row Female....................................................
Two Row Male........................................................
Three Row Female.................................................
Three Row Male.....................................................
Accessories.............................................................
Power Clip® Series................................................................
Power Clip..............................................................
Rocker Power Clip..................................................
Dual Pole Power Clip..............................................
51
52
56
60
64
68
72
76
79
80
82
84
Anderson Power Products®, an ISO 9001:2000 certified company, is a world leader in the design and manufacture of quick-disconnect power connectors. Our connectors
are rated from 30 amps to 450 amps and up to 250 or 600 volts, AC/DC and comply with major worldwide specifications. With over one hundred years of power connection
and device experience, we provide off-the-shelf and custom solutions for OEMs.
PowerMod® HP “A” Series...................................................
Single Pole Male...................................................
Single Pole Female...............................................
Single Pole Right Angle Female.............................
Bus Bar Mount.......................................................
Dual Pole Male......................................................
Dual Pole Female............................................... ...
Dual Pole Right Angle Female................................
Dual Pole Panel Mount Male..................................
Dual Pole Panel Mount Blind Mate Female.............
PowerMod® HP “B” Series................................................... 22
Single Pole Male.................................................... 24
Single Pole Female................................................ 26
Single Pole Right Angle Female............................. 28
Bus Bar Mount....................................................... 30
Dual Pole Male...................................................... 32
Dual Pole Female.................................................. 34
Dual Pole Right Angle Female................................ 36
Dual Pole Panel Mount Male.................................. 38
Dual Pole Panel Mount Blind Mate Female......... . . . 40
Power Drawer® Series.........................................................
35 amp Series........................................................
75 amp Series........................................................
Cross Reference....................................................
43
44
46
48
ACARA® Series..................................................................... 87
65 & 100 amp Two Pole Male Filter & Female
Power Connector.................................................... 88
150 & 250 amp Two Pole Male Filter & Female
Power Connector................................... ................ 92
Wire Conversion Chart...................................................... . . ..
Interpretation of Charts........................................................ ...
Glossary of Terminology.................................................. .......
Part Number Index.................................................................
96
97
98
99
Note:
(1) For patent / trademark information, please see
www.andersonpower.com.
(2) Use APP recommended crimp tooling. Crimping by other means may disturb contact position in the housing and / or produce high resistance in the mated
connection, which can cause melting and other hazardous conditions. Please see
www.andersonpower.com,
tooling section, for the recommendations, changes /
additions and tips on connector crimping / soldering or preventative maintenance.
RoHS
(3)
All products in this catalog are RoHS compliant. For RoHS compliant information on individual part numbers, please see
www.andersonpower.com
for
the RoHS lookup index tool.
COMPLIANT
©Copyright 2007 Anderson Power Products®
The data herein are solely for your information and not offered, or to be construed, as a warranty or contractual responsibility.
HEADQUARTERS:
13 Pratts Junction Road, P.O. Box 579, Sterling, MA 01564 T:978-422-3600 F:978-422-3700
EUROPE:
Rathealy Road, Fermoy Co. Cork, Ireland T:353-(0)25-32277 F:353-(0)25-32296
ASIA/PACIFIC:
IDEAL Anderson Asia Pacific Ltd., Unit 922-928 Topsail Plaza, 11 On Sum Street, Shatin N.T., Hong Kong T:852-2636-0836 F:852-2635-9036
CHINA:
IDEAL Anderson Technologies (Shenzhen) Ltd., Block A8 Tantou W. Ind. Par, Songgang Baoan District, Shenzhen, PR. China 51810 T: 86-755-2768-2118 F: 86-755-2768-2218
TAIWAN:
IDEAL Anderson Asia Pacific Ltd., Taiwan Branch, 4F.-2, No.116, Dadun 20th St., Situn District, Taichung City 407, Taiwan (R.O.C.) T: 886-4-2310-6451 F:886-4-2310-6460
www.andersonpower.com
-1-
Anderson Power Products
®
Connector Family - Series A
PowerMod HP
®
FEATURES
• Positive latching
Integral latches with ergonomic release provide over 50 lbs retention
• Available in straight, right angle, panel mount, blind
mate and bus bar styles
The flexibility of the PowerMod®HP system serves a broad range of
electronics applications
UL Current Rating
SP
DP
CSA (30°C Rise)
Mating Force
SP
DP
UL Voltage Rating
Wire Size (AWG)
(mm²)
Insulation Withstanding Voltage
Operating Temperature Range °C
Ambient Temperature Range °C
Latch Retention Force
Contact Retention Force
Mating
a. No Load(Contact/Disconnect Cycles)
b. Under Load(Hot Plug 250 cycles @ 120V)
Housing & Cable Clamp
Latch
Contacts
Hardware
500 Cycles
80A
PBT UL94 V-0
PEI UL94 V-0
Copper alloy
Steel zinc chromate
7 lbs. (31.14N)
15 lbs. (66.72N)
600 Volts
#6 to #2
16 to 35
2200 Volts
minus 40-130 °C
minus 40-85 °C
50 lbs. (222N) min.
100 lbs. (445N) min.
220 Amps
210 Amps
130 Amps
• Touch safe female connectors
Provide IP20 protection for safe, energized use outside the electronics
cabinet
• Polarized dual pole connectors with optional hex key
Dual pole housings prevent shorting from reverse mating and the optional
hex key allows the user to create unique mating schemes
• Strain relief option
Reduces risk of wire insulation creep and reduces transmission of wire
loads to contacts improving service life
• Low connector mating forces
Connectors are easily mated and un-mated
• Silver plated, high conductivity contacts
Offers greater longevity for high power, elevated temperature applications
• Ease of assembly
Intuitive design allows for simplicity of assembly
PRODUCT INFORMATION
PowerMod®HP connectors, developed by Anderson Power Products, are the innovative New Generation of High Power Interconnections for the
Electronics Industry. The product family provides; cost effective reliability, superior safety and ergonomics, with broad design flexibility. The
positive latch and optional strain relief of PowerMod®HP connectors ensure superior reliability. The contacts are extremely durable and rated for
circuit interruption (true hot-pluggable). Our touch-safe female housing design with integral latch release presents a new standard for high power
connector safety and ergonomics. The housings are black UL94 V-0 material with latches in blue for clear identification.
The PowerMod®HP family offers excellent design flexibility with the availability of 10 different connector types.
• Single Pole Straight Male
• Dual Pole Straight Male
• Single Pole Right Angle Female
• Dual Pole Right Angle Female
• Single Pole Straight Female
• Dual Pole Straight Female
• Single Pole Bus Bar Mount
• Dual Pole Female Blind Mate Panel Mount
• Dual Pole Male Panel Mount
• Dual Pole Male Blind Mate Panel Mount
All PowerMod®HP connectors are available in American and metric wire sizes for further design freedom. APP offers pneumatic and hydraulic
bench tools as well as hand tools for the products which are also compatible with many third-party crimp tooling.
Applications: Back-Up Power, Power Supplies, Cellular Infrastructure, Telecommunications, Industrial Power.
HEADQUARTERS:
13 Pratts Junction Road, P.O. Box 579, Sterling, MA 01564 T:978-422-3600 F:978-422-3700
EUROPE:
Rathealy Road, Fermoy Co. Cork, Ireland T:353-(0)25-32277 F:353-(0)25-32296
ASIA/PACIFIC:
IDEAL Anderson Asia Pacific Ltd., Unit 922-928 Topsail Plaza, 11 On Sum Street, Shatin N.T., Hong Kong T:852-2636-0836 F:852-2635-9036
CHINA:
IDEAL Anderson Technologies (Shenzhen) Ltd., Block A8 Tantou W. Ind. Par, Songgang Baoan District, Shenzhen, PR. China 51810 T: 86-755-2768-2118 F: 86-755-2768-2218
TAIWAN:
IDEAL Anderson Asia Pacific Ltd., Taiwan Branch, 4F.-2, No.116, Dadun 20th St., Situn District, Taichung City 407, Taiwan (R.O.C.) T: 886-4-2310-6451 F:886-4-2310-6460
-2-
www.andersonpower.com
Anderson Power Products
®
Connector Family - Series A
Single Pole Right Angle Female
Single Pole Male & Female
Bus Bar Mount
Dual Pole Right Angle Female
Dual Pole Male & Female
Dual Pole Panel Mount Male
Dual Pole Blindmate Female
Dual Pole Blindmate Male
All Data Subject To Change Without Notice
HEADQUARTERS:
13 Pratts Junction Road, P.O. Box 579, Sterling, MA 01564 T:978-422-3600 F:978-422-3700
EUROPE:
Rathealy Road, Fermoy Co. Cork, Ireland T:353-(0)25-32277 F:353-(0)25-32296
ASIA/PACIFIC:
IDEAL Anderson Asia Pacific Ltd., Unit 922-928 Topsail Plaza, 11 On Sum Street, Shatin N.T., Hong Kong T:852-2636-0836 F:852-2635-9036
CHINA:
IDEAL Anderson Technologies (Shenzhen) Ltd., Block A8 Tantou W. Ind. Par, Songgang Baoan District, Shenzhen, PR. China 51810 T: 86-755-2768-2118 F: 86-755-2768-2218
TAIWAN:
IDEAL Anderson Asia Pacific Ltd., Taiwan Branch, 4F.-2, No.116, Dadun 20th St., Situn District, Taichung City 407, Taiwan (R.O.C.) T: 886-4-2310-6451 F:886-4-2310-6460
www.andersonpower.com
-3-
Anderson Power Products
®
Single Pole Male - Series A
Features
• Positive latching
Integral latches with ergonomic release
provide over 50 lbs retention
PowerMod HP
®
PowerMod HP connectors, developed by
Anderson Power Products, are the innovative
New Generation of High Power
Interconnections for the Electronics Industry.
The touch-safe, positive latching, PowerMod
HP female connector design presents a new
standard for high power connector safety. The
ergonomic latch release is simple to operate
and is colored blue for clear identification.
Housings are a black UL94 V-0 flame retardant
material.
PowerMod HP contacts are durable and rated
for circuit interruption (true hot-pluggable).
Series A contacts are available in #6 to #2
American wire gauge and 16mm
2
to 35mm
2
metric wire sizes for global design freedom.
Our optional strain relief ensures superior
contact reliability under adverse operating
conditions.
APP PowerMod HP connectors embody the
highest quality in the industry and meet all
applicable industry standards.
• Strain relief option
Reduces risk of wire insulation creep and
reduces transmission of wire loads to contacts
improving service life
• Low connector mating forces
Connectors are easily mated and un-mated
• Silver plated, high conductivity
contacts
Offers greater longevity for high power,
elevated temperature applications
• Ease of assembly
Intuitive design allows for simplicity of assembly
SPECIFICATIONS
Electrical
Current Rating
UL
CSA (30°C Rise)
UL / CSA Voltage Rating
Wire Size (AWG)
(mm²)
Insulation Withstanding Voltage
Operating Temperature Range °C
Ambient Temperature Range °C
RoHS
COMPLIANT
Mechanical
Mating Force
220 Amps
130 Amps
600 Volts
#6 to #2
16 to 35
2200 Volts
minus 40-130 °C
minus 40-85 °C
Latch Retention Force
Contact Retention Force
Mating
a. No Load(Contact/Disconnect Cycles)
b. Under Load(Hot Plug 250 cycles @ 120V)
Materials
Housing & Cable Clamp
Latch
Contacts
File No. E26226
7 lbs. (31.14N) avg
50 lbs. (222N) min
100 lbs. (445N) min
500 Cycles
80A
PBT UL94 V-0
PEI UL94 V-0
Copper alloy silver plate
Steel zinc chromate
Hardware
ORDERING INFORMATION
PowerMod HP Part Number Plan - Single Pole Male
Series
Series
Gender
Model
01
Wire Size
P05
PMHP
A
M
A*
M - Male
01 - Single Pole Straight
02 - Single Pole Straight with Cable Clamp
P05 - 6 AWG
P04 - 16mm²
P03 - 4 AWG
P02 - 25mm²
P01 - 2 AWG & 35mm²
* Maximum wire size 2 AWG or 35mm²
Components
Part
Number
PMHPAM01
PMHPAM02
PMHPAP05
PMHPAP04
PMHPAP03
PMHPAP02
PMHPAP01
PMHPAC01
Description
Housing Kit, Male, Single Pole, Straight
Housing Kit with Cable Clamp, Male, Single Pole, Straight
Pin, Series A, Crimp for 6 AWG wire
Pin, Series A, Crimp for 16mm² wire
Pin, Series A, Crimp for 4 AWG wire
Pin, Series A, Crimp for 25mm² wire
Pin, Series A, Crimp for 2 AWG & 35mm² wire
Single Pole Cable Clamp Kit
HEADQUARTERS:
13 Pratts Junction Road, P.O. Box 579, Sterling, MA 01564 T:978-422-3600 F:978-422-3700
EUROPE:
Rathealy Road, Fermoy Co. Cork, Ireland T:353-(0)25-32277 F:353-(0)25-32296
ASIA/PACIFIC:
IDEAL Anderson Asia Pacific Ltd., Unit 922-928 Topsail Plaza, 11 On Sum Street, Shatin N.T., Hong Kong T:852-2636-0836 F:852-2635-9036
CHINA:
IDEAL Anderson Technologies (Shenzhen) Ltd., Block A8 Tantou W. Ind. Par, Songgang Baoan District, Shenzhen, PR. China 51810 T: 86-755-2768-2118 F: 86-755-2768-2218
TAIWAN:
IDEAL Anderson Asia Pacific Ltd., Taiwan Branch, 4F.-2, No.116, Dadun 20th St., Situn District, Taichung City 407, Taiwan (R.O.C.) T: 886-4-2310-6451 F:886-4-2310-6460
-4-
www.andersonpower.com
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