Mo tor C on trol Ap p l i c ation Ki t
KIT _ XM C 75 0W AT T _A K_V 1
XMC 750 Watt Motor Control Application Kit
3-Phase drives evaluation with galvanic isolation
Bo a rd Us e r‘s Ma n u al
Revision 2.0, 2016-12-13
Mic roc on t ro l l e r
Edition 2016-12-13
Published by
Infineon Technologies AG
81726 Munich, Germany
© 2016 Infineon Technologies AG
All Rights Reserved.
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The information given in this document shall in no event be regarded as a guarantee of conditions or
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KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Revision History
Page or Item
Revision 1.0,
2014-01-30
Revision 2.0,
2016-12-13
Subjects (major changes since previous revision)
Initial release
Change IC103 part number and C120 value
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ModSTACK™, my-d™, NovalithIC™, OptiMOS™, ORIGA™, PRIMARION™, PrimePACK™, PrimeSTACK™,
PRO-SIL™, PROFET™, RASIC™, ReverSave™, SatRIC™, SIEGET™, SINDRION™, SIPMOS™,
SmartLEWIS™, SOLID FLASH™, TEMPFET™, thinQ!™, TRENCHSTOP™, TriCore™.
Other Trademarks
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MICROTEC™, NUCLEUS™ of Mentor Graphics Corporation. Mifare™ of NXP. MIPI™ of MIPI Alliance, Inc.
MIPS™ of MIPS Technologies, Inc., USA. muRata™ of MURATA MANUFACTURING CO., MICROWAVE
OFFICE™ (MWO) of Applied Wave Research Inc., OmniVision™ of OmniVision Technologies, Inc.
Openwave™ Openwave Systems Inc. RED HAT™ Red Hat, Inc. RFMD™ RF Micro Devices, Inc. SIRIUS™ of
Sirius Satellite Radio Inc. SOLARIS™ of Sun Microsystems, Inc. SPANSION™ of Spansion LLC Ltd.
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TEKTRONIX™ of Tektronix Inc. TOKO™ of TOKO KABUSHIKI KAISHA TA. UNIX™ of X/Open Company
Limited. VERILOG™, PALLADIUM™ of Cadence Design Systems, Inc. VLYNQ™ of Texas Instruments
Incorporated. VXWORKS™, WIND RIVER™ of WIND RIVER SYSTEMS, INC. ZETEX™ of Diodes Zetex
Limited.
Last Trademarks Update 2011-02-24
Template: IFX_Template_2011-02-24.dot
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Table of Contents
Table of Contents
1
1.1
1.2
2
2.1
2.1.1
2.1.2
2.1.3
2.1.4
2.2
2.3
2.4
3
3.1
3.2
3.3
3.4
3.5
Overview .............................................................................................................................................7
Key Features ........................................................................................................................................7
Block Diagram ......................................................................................................................................8
Hardware Description ........................................................................................................................9
Power Supply .....................................................................................................................................10
EMC Line Filter...................................................................................................................................10
PFC Circuitry ......................................................................................................................................11
PFC Control IC, Current Sense and Over Current Protection ...........................................................11
Control Power Supply (VCC_15V and VDD_5V)...............................................................................13
3 Phase Inverter .................................................................................................................................14
Drive Card Connector ........................................................................................................................17
Auxiliary Power Board Connector ......................................................................................................18
Production Data................................................................................................................................20
Schematics.........................................................................................................................................20
Component Placement.......................................................................................................................24
Board Dimensions and Mounting Hole Positions...............................................................................25
Winding Rules for Transformer TR101 ..............................................................................................26
Bill of Material (BOM) .........................................................................................................................27
Board User's Manual
4
Revision 2.0, 2016-12-13
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
List of Figures
List of Figures
Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
Figure 6
Figure 7
Figure 8
Figure 9
Figure 10
Figure 11
Figure 12
Figure 13
Figure 14
Figure 15
Figure 16
Figure 17
Figure 18
Figure 19
Figure 20
Figure 21
Figure 22
Figure 23
Figure 24
Figure 25
Figure 26
Figure 27
Figure 28
Block Diagram of KIT_XMC750WATT_AK_V1....................................................................................8
3 Phase Power Inverter 750W V1.2.....................................................................................................9
EMC Line Filter...................................................................................................................................10
Control Circuitry of Relay K101..........................................................................................................10
PFC Circuitry ......................................................................................................................................11
PFC Selector JP101...........................................................................................................................11
PFC Control IC ICE3PCS02 ..............................................................................................................11
PFC Current Sense and Over Current Protection..............................................................................12
PFC Peak Current versus R313.........................................................................................................12
Control Power Supply (VCC_15V and VDD_5V)...............................................................................13
Restart of Control Power Supply via Testpads ..................................................................................13
Power Inverter – IGBT .......................................................................................................................14
Power Inverter – Gate Driver .............................................................................................................14
Phase Current Sensing and Reference Voltage Buffer (e.g. Phase W) ............................................15
DC-Link Current Sensing ...................................................................................................................15
Inverter Timing Diagram.....................................................................................................................16
Output Voltage (BEMF) Signal Dividers and Inverting Gate Driver Enable Circuitry.........................16
Temperature Sensor Circuitry and Thermistor Parameter.................................................................17
Drive Card Connector ........................................................................................................................17
Auxiliary Power Board Connector ......................................................................................................18
Analog Signal Selector .......................................................................................................................19
Schematics: Title Page (V1.2 – 2016/50) ..........................................................................................20
Line Filter, PFC, DC-Link 400V, Power Supply 15V/5V.....................................................................21
Gate Driver, Power Bridge (IGBT), Phase Current Shunt Amplifier ..................................................22
Single Shunt and PFC Amplifier, PFC Protection, Drive Card and Auxiliary Power Connector ........23
Component Placement.......................................................................................................................24
Board Dimensions and Mounting Hole Positions...............................................................................25
Winding Rules for Transformer TR101 ..............................................................................................26
Board User's Manual
5
Revision 2.0, 2016-12-13
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