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T
ABLE OF
C
ONTENTS
Custom Molded Cable Assemblies and Connectors . . . . . . . . . . . . . . . . . . . . . . . . . .2
Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Standard Connector Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Standard Connector Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Micro-Con-X
®
Series (2 and 3 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Part Number to Order & Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Mini-Con-X
®
Series (2 through 8 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Part Number to Order & Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Multi-Con-X
®
Series (2 through 9 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Part Number to Order & Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Maxi-Con-X
®
Series (Up to 20 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Part Number to Order & Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Mega-Con-X
®
Series (Up to 31 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Part Number to Order & Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Con-X Molded Cable Assembly Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Con-X Current Rating Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Mil-E-Qual
®
Series (2 through 37 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Part Number to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Mil-E-Qual
®
Molded Cable Assembly Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Mil-E-Qual
®
Current Rating Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34-35
Assembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
1
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C
USTOM
M
OLDED
C
ABLE
A
SSEMBLIES AND
C
ONNECTORS
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
2
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C
USTOM
M
OLDED
C
ABLE
A
SSEMBLIES AND
C
ONNECTORS
Conxall History
Conxall was founded in 1971 as a manufacturer of custom designed connectors and cable assemblies for
the Marine and Industrial Markets. Since that time our custom designed products have become the stan-
dard for many other industries and Conxall’s family of products has grown to include waterproof, water-
tight and submersible connectors and assemblies. In recent years, Conxall has expanded its all plastic
product lines to include metal shell, shielded connectors and cable assemblies designed to meet or
exceed U.S., Canadian, and European shielding standards.
Connectors
Conxall was an innovator in the design of all plastic cylindrical connectors. The all plastic connector pro-
vides for substantial savings in cost without sacrificing performance and quality. The all plastic connec-
tor is corrosion resistant, non-conductive and withstands substantial abuse, hostile environments, and
heavy impacts that would otherwise cause metal connectors to corrode, deform or become electrically
conductive and thus become unusable or unsafe. Our standard lines of all plastic connectors covers a
wide range of shell styles and insert configurations including the all plastic Mil-C-5015 Connector series
which is intermateable with, and provides a high quality replacement for, expensive, all metal, military
standard connectors.
Assembly Capabilities
Conxall has specialized in custom molded cable assemblies and connectors for a wide variety of appli-
cations including: Industrial, Automotive, Marine, Transportation, Medical, Communication, Sensor and
Factory Automation. The Conxall exclusive molded cable assembly process affords the additional
advantages of reduced cost and weather tight reliability plus the added benefits of permanent and ser-
vice free termination without the risk of cable pull out. Our SENSOR-LINK, Mini, Micro, and Nano
style connectors and cable assemblies are NEMA rated, available in shielded and standard styles and are
UL and CSA certified for many applications. For additional information on SENSOR-LINK products
please contact your Conxall Representative.
Custom Designs
Conxall remains dedicated to providing High Quality, Low Cost solutions to your interconnect problems.
Our Service Teams will work with you from the initial design to the finished product to insure your com-
plete satisfaction. We offer a full line of standard and weather tight connectors. But perhaps your needs
are unique. If so, Conxall has the capability to create original designs to meet your needs. Our team of
engineers and research and development personnel will work side by side with your staff to custom
design a solution for your needs.
Contact Conxall for your Interconnection Solutions. Our quick response and personalized service set
Conxall apart from any other company in the industry.
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
3
* Please visit the product pages on our website for the most up-to-date product information
S
TANDARD
C
ONNECTOR
P
RODUCTS
Low-cost Standard and Weathertight Connectors for Industrial and
Marine Applications.
A completely indoor/outdoor connector system
that offers performance and reliability features
of MIL-Spec connectors at the cost of a com-
mercial type product.
Economical
…The all molded nylon construc-
Style
…Designed
for demanding service
although attractive and modern in appearance to
complement the most sophisticated equipment.
Lightweight/Strong
…50% weight savings
tion provides for substantial savings in cost that
helps hold the line on cost objectives without
sacrificing performance.
Standard Assemblies
over similar metal construction yet has tough,
high-impact strength to withstand hard abuse
both indoors and outdoors.
Weathertight Assemblies
Ideally satisfies power connections for test
instruments, calibration or measuring equip-
ment, communications systems, data processing,
entertainment devices and a wide range of non-
environmental applications where economy and
maintenance-free reliability are essential.
Especially suited to laboratory instruments,
medical analysis devices, automotive test equip-
ment, computer peripherals, recording instru-
ments, etc.…
Optional panel connector gaskets and inter-
facial “O” ring seals maintain a weathertight
connection for outdoor use. The non-corrosive,
high impact, all molded construction is perfect
for recreational, agricultural or on/off the road
vehicle connections. Hazards of electrical shock
are minimized in addition to resistance to hostile
outdoor environment. Frequently specified for
depth sounders, metal detectors, marine/aircraft
electronics, boat trailers, electronic farm imple-
ments, food processing equipment, etc.
Molded Cable Assemblies
(See pages 3 & 26)
Complete Facilities to Assemble and/or Mold All Connector Styles
to Many Cable Constructions
Permanently Molded
...Cable and connectors
Weathertight
...This construction prevents
are molded together in a choice of attractive
boot shapes to add functional improvements to
your product.
Accident Proof
...Molded encapsulation be-
ingress of moisture into contact areas.
Saves Time and Money...Avoids
setting
up new production line and training personnel
plus cost of maintaining inventories.
tween cable and connector prevents pull-out or
breakage of internal wires for maintenance free
operation.
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
4
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S
TANDARD
C
ONNECTOR
F
EATURES
Panel Connector
mounts from behind in
Locking Type
coupling ring prevents acciden-
round or “D” shaped hole and are securely fas-
tened with hex nut on the front of the panel.
Standard assembly include weathertight gasket.
Premium
Quality
The standard screw-
tal disconnect. Quick 90 degree connect/discon-
nect rotation or threaded.
Cable Splices
and/or extension cables can be
easily made using the cable to cable connectors.
Unassembled Cable Connectors
without
machine socket contact has premium design fea-
tures at low cost. The closed entry prevents
probe damage or accidental loss of spring reten-
tion due to misaligned or bent pins.
Reverse Contact Options
are available pro-
mold-on cables are available. This option pro-
vides for field installation or replacement ser-
vice on existing cable assemblies.
viding pin or socket contacts in all styles.
Dimensions and Specifications
are for ref-
Electrical Rating Tables
are for reference
erence only and may change without notice
where it does not affect form, fit or function.
only and are based on continuous current carry-
ing capacity of the connector with all contacts
carrying current.
Packaging and Warranty
Packaging
Connectors:
Standard Con-X series components are packaged unassembled and individually
bulk packed. Kitted packaging, one complete connector per bag, available upon
request for an additional cost. Mil-E-Qual components are assembled and indi-
vidually kitted in plastic bags.
Assemblies less than 3 ft., including connector head, are bundled and boxed.
Assemblies over 3 ft., including connector head, are coiled, secured with cable tie
and boxed.
Cable Assemblies:
Warranty
CONXALL Corp. manufactures the finest quality product available to the marketplace. However, these
products are intended to be used in accordance with the specifications described in this catalog. Any use
or application that deviates from the stated operating specifications is not recommended and
may be
unsafe.
A limited warranty applies to all CONXALL Corp. products. Except for obligations specifically
assumed by CONXALL Corp. under warranty, CONXALL Corp. will not be liable for any loss, damage,
cost of repairs, incidental or consequential damages of any kind whether or not based upon expressed or
implied warranty, contract, negligence, or strict liability arising in connection with the design, manufac-
ture, sale, use or repair of the products.
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
5
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