NUMBER
TYPE
NUMBER
BUS-12-114
PRODUCT SPECIFICATION
TITLE
PAGE
REVISION
Duplex Plated Bergstik® II Headers
1 of 8
AUTHORIZATION
DATE
F
17 May 13
ZK HU
CLASSIFICATION
UNRESTRICTED
1.0
OBJECTIVE
This specification defines the performance, test, quality, and reliability requirements of Duplex Plated
Bergstik® II Headers.
2.0
SCOPE
This specification is applicable to the termination characteristics of the Duplex Plated Bergstik II Headers.
When mated with FCI's Mini PV terminals or other 0.025" pin compatible receptacles on 0.100" centerlines,
this product provides board to board, board to cable, board to discrete wire and board to flex interconnect
capabilities in vertical one, two or three row configurations and right angle one and two row configurations.
This product is Lead Free and meets the requirement of the European Union Directive of Restrictions for
Hazardous Substances (Directive 2002/95/EC)
3.0
GENERAL
This document is composed of the following sections:
Paragraph
1.0
2.0
3.0
4.0
5.0
5.1
5.2
5.3
5.4
6.0
7.0
8.0
9.0
9.1
9.2
9.3
9.4
9.5
9.6
CHART I
TABLE I
Title
Objective
Scope
General
Applicable Documents
Requirements
Qualification
Material
Finish
Design and Construction
Electrical Characteristics
Mechanical Characteristics
Environmental Conditions
Quality Assurance Provisions
Equipment Calibration
Inspection Conditions
Sample Quantity and Description
Acceptance
Qualification Testing
Requalification Testing
IR Reflow Profile
Qualification Testing Matrix
This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the
document may be used in any way or disclosed to others without the written consent of FCI.
Copyright FCI.
Form E-3005
Rev E
PDS: Rev :F
GS-01-001
STATUS:Released
Printed: Jun 10, 2013
NUMBER
TYPE
NUMBER
BUS-12-114
PRODUCT SPECIFICATION
TITLE
PAGE
REVISION
Duplex Plated Bergstik® II Headers
2 of 8
AUTHORIZATION
DATE
F
17 May 13
ZK HU
CLASSIFICATION
UNRESTRICTED
4.0
APPLICABLE DOCUMENTS
4.1
Specifications
4.1.1 Engineering drawings
4.1.2 Process drawings
4.2
Military Standards
4.2.1
4.2.2
4.2.3
4.2.4
4.2.5
4.3
MIL-STD-202: Test methods for electronic and electrical component parts.
MIL-STD-1344: Test methods for electrical connectors
MIL-G-45204: Gold Plating, Electrodeposited
MIL-P-45209: Palladium Plating, Electrodeposited
MIL-P-81728: Plating, Tin-Lead, Electrodeposited
Federal Specifications
4.3.1 QQ-N-290 Nickel Plating (Electrodeposited)
4.4
Other Standards/Specifications
4.4.1
4.4.2
4.4.3
4.4.4
UL-94-V0: Flammability
ASTM B-159: Phosphor Bronze Wire
ANSI/ASQC M-1: American National Standard for Calibration Systems
FCI BUS-19-002: Solderability of Plated Materials or Contacts
4.5
FCI Lab Reports - Supporting Data
4.5.1 EL-95-04-047
5.0
REQUIREMENTS
5.1
Qualification
Connectors furnished under this specification shall be capable of meeting the qualification test
requirements specified herein.
5.2
Material
The material for each component shall be as specified herein or equivalent.
5.2.1 Pins: Pins shall be Phosphor Bronze Alloy UNS C51000 drawn wire in accordance with ASTM
B-159.
5.2.2 Insulator: High temperature resin with a flame retardant rating of UL-94-V0.
This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the
document may be used in any way or disclosed to others without the written consent of FCI.
Copyright FCI.
Form E-3005
Rev E
PDS: Rev :F
GS-01-001
STATUS:Released
Printed: Jun 10, 2013
NUMBER
TYPE
NUMBER
BUS-12-114
PRODUCT SPECIFICATION
TITLE
PAGE
REVISION
Duplex Plated Bergstik® II Headers
3 of 8
AUTHORIZATION
DATE
F
17 May 13
ZK HU
CLASSIFICATION
UNRESTRICTED
5.3
Finish
The finish of the pins shall be as specified herein for the options as listed in the product drawings under
consideration.
5.3.1 Solder tails: 100 u" minimum thickness of 60/40 tin lead per MIL-P-81728 over 50 u" nickel per QQ-N-
290, Class 2. Or 100-150µ” thickness pure tin for Lead Free option over 50µ” nickel
5.3.2 Contact Area: As defined by product drawings, will be plated with the specified thickness of gold per
MIL-G-45204, Type II over 50 u" of nickel per QQ-N-290, Class 2.
5.3.3 All other areas will be plated with 50 u" of nickel per QQ-N-290, Class 2.
5.4
Design and Construction
Connectors shall be of the design, construction and physical dimensions specified on the applicable
product drawings.
6.0
ELECTRICAL CHARACTERISTICS
6.1Insulation Resistance - The insulation resistance of the unmated connector shall not be less than 5,000 megohms
when measured in accordance with MIL-STD-202, Method 302. The following details shall apply:
a. Test Voltage: 500 V DC.
b. Electrification Time: Two minutes.
c. Points of Measurement: Between adjacent pins.
6.2Dielectric Withstanding Voltage - There shall be no evidence of arc-over, insulation breakdown or excessive
leakage current ( > 1 milliampere) when the unmated connector is tested in accordance with MIL-STD-1344,
Method 3001.1. The following details shall apply:
a.
b.
c.
d.
6.3
6.4
Test Voltage: 1500 Volts ( DC, RMS or AC, 60 Hz).
Test Duration: 60 seconds.
Test Condition: 1 (760 Torr - sea level).
Points of Measurement: Between adjacent pins.
Current rating: 3 amps.
Operating temperature range: -65 deg. To +130 deg.
This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the
document may be used in any way or disclosed to others without the written consent of FCI.
Copyright FCI.
Form E-3005
Rev E
PDS: Rev :F
GS-01-001
STATUS:Released
Printed: Jun 10, 2013
NUMBER
TYPE
NUMBER
BUS-12-114
PRODUCT SPECIFICATION
TITLE
PAGE
REVISION
Duplex Plated Bergstik® II Headers
4 of 8
AUTHORIZATION
DATE
F
17 May 13
ZK HU
CLASSIFICATION
UNRESTRICTED
7.0
MECHANICAL CHARACTERISTICS
7.1
Pin Retention - Individual pins shall withstand an axial load of 2.0 pounds minimum applied at a rate of
0.2 inches/minute without dislodging from the insulator prior to soldering or heat exposure. Reference
MIL-STD-1344A, Method 2007.1.
8.0
ENVIRONMENTAL CONDITIONS
After exposure to the following environmental conditions in accordance with the specified test procedure and details,
the product shall show no physical damage and shall meet the electrical requirements per paragraph 6.0 as specified
in the Table l test sequences. Connectors shall be unmated during exposure.
8.1
Thermal Shock - MIL-STD-202, Method 107G.
a. Test Condition: A ( 25, 1 hour cycles ).
b. Temperature Range: -55 to +105 deg. Celsius. – Nylon
-65 to +130 deg. Celsius. – PCT, PPS&LCP
c. Time at Each Temperature: 30 minutes.
d. Transfer Time - 5 minutes, maximum.
8.2
Humidity, Steady State - MIL-STD-202, Method 103B.
a. Temperature: +40 deg. Celsius.
b. Relative Humidity: 95%.
c. Test Condition: B (96 hours).
8.3
High Temperature Life - MIL-STD-202, Method 108A.
a. Test Temperature: 105 deg. Celsius. – Nylon , 130 deg. Celsius. –PCT, PPS&LCP
b. Test Duration: 315 hours.
8.4
Solderability - FCI BUS-19-002 & MIL-STD-202, Method 208F.
a. Steam aging - 4 hours.
b. Contact areas evaluated shall meet the Method 208 requirements.
8.5
Resistance to Solder Heat - MIL-STD-202, Method 210B.
a. Test Condition: E
b. There shall be no evidence of physical damage.
8.6
IR Reflow - Test IR profile per Chart I. There shall be no evidence of physical damage after reflow.
a. Peak Temperature: 245 +/- 5 deg. Celsius. Chart 1.
b. For lead Free peak temperature 260ºC+/- 5ºC (Peak Temperature).Duration 10 Seconds.
Please refer to IPC/JEDEC J-STD-020C
This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the
document may be used in any way or disclosed to others without the written consent of FCI.
Copyright FCI.
Form E-3005
Rev E
PDS: Rev :F
GS-01-001
STATUS:Released
Printed: Jun 10, 2013
NUMBER
TYPE
NUMBER
BUS-12-114
PRODUCT SPECIFICATION
TITLE
PAGE
REVISION
Duplex Plated Bergstik® II Headers
5 of 8
AUTHORIZATION
DATE
F
17 May 13
ZK HU
CLASSIFICATION
UNRESTRICTED
9.0
QUALITY ASSURANCE PROVISIONS
9.1
Equipment Calibration - All test equipment and inspection facilities used in the performance of any test shall be
maintained in a calibration system in accordance with ISO 9001/9002 and ANSI/ASQC M-1.
Inspection Conditions - Unless otherwise specified herein, all inspections shall be performed under the
following ambient conditions:
a. Temperature: 25 +/- 5 degrees Celsius
b. Relative Humidity: 30 to 60%
c. Barometric Pressure: Local ambient
9.3
Sample Quantity and Description
9.3.1 The qualification samples shall consist of nine of the largest size connectors of the particular type being
tested.
9.4
Acceptance
9.4.1 Electrical and mechanical requirements placed on test samples as indicated in paragraphs 6.0 and 7.0
shall be established from test data using appropriate statistical techniques or shall otherwise be
customer specified, and all samples tested in accordance with this product specification shall meet the
stated requirements.
9.4.2 Failures attributed to equipment, test setup or operator error shall not disqualify the product. If product
failure occurs, corrective action shall be taken and samples resubmitted for qualification.
9.5
Qualification Testing - Qualification testing shall be performed on samples produced with equipment and
procedures normally used in production. The test sequence shall be as shown in Table I.
Requalification Testing - If any of the following conditions occur, the responsible product engineer shall initiate
requalification testing consisting of all applicable parts of the qualification test matrix, Table I.
a. A significant design change is made to the existing product which impacts the product form, fit or function.
Examples of significant changes shall include, but not be limited to, changes in the plating material
composition or thickness, contact force, contact surface geometry, insulator design, contact base material,
or contact lubrication requirements.
b. A significant change is made to the manufacturing process which impacts the product form, fit or function.
c.
A significant event occurs during production or end use requiring corrective action to be taken relative to
the product design or manufacturing process.
9.2
9.6
This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the
document may be used in any way or disclosed to others without the written consent of FCI.
Copyright FCI.
Form E-3005
Rev E
PDS: Rev :F
GS-01-001
STATUS:Released
Printed: Jun 10, 2013
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