DataSheet
DP Series
•
DC Reversing Solid State Contactor
•
Ratings of 20, 40 & 60 Amps
•
Load voltage ratings of 1-48 VDC
•
Optional Soft Start w/Brake, Soft Start/Soft Stop no Brake
•
LED input status indicator. Green (Forward), Yellow (Reverse)
•
DC control
•
cULus Recognized, IEC Rated, CE & RoHS Compliant
Control Relays
PRODUCT SELECTION
Control Voltage
4-15 VDC
18-32 VDC
20 A
DP4R60D20
DP4R60E20
40 A
DP4R60D40
DP4R60E40
60 A
DP4R60D60
DP4R60E60
AVAILABLE OPTIONS
Start Mode
Blank:
Start
SA:
Soft Start/Ramp
Up, 0.2 sec
SB:
Soft Start/Ramp
Up, 0.5 sec
SC:
Soft Start/Ramp
Up, 1 sec
Stop Mode
Blank:
Stop Mode matches Start Mode
B2:
Dynamic Brake, 0.2 sec
B5:
Dynamic Brake, 0.5 sec
B8:
Dynamic Brake, 0.2 sec
B:
Dynamic Brake, Continuous
Series
Control Voltage:
D:
4.5-15 VDC
E:
18-32 VDC
DP
4R
Function
4R:
4 Channel DC
Reversing
SB
60
D
40
B
H
Thermal Pad
Blank:
Not Included
H:
Included
Rated Operating Voltage Operating Current
60:
1-48 VDC
20:
20 Amps
40:
40 Amps
60:
60 Amps
Required for valid part number
For options only and not required for valid part number
OUTPUT SPECIFICATIONS
(1)
Description
Operating Voltage [VDC]
UL 508 Resistive Load, IEC 60947-4-1 DC-1 [Adc]
UL 508 Motor Controller, IEC 60947-4-1 DC-3 [FLA]
Minimum Load Current [A]
Maximum Surge Current (10ms) [Adc]
Maximum Off-State Leakage Current @ Rated Voltage [µA]
Maximum On-State Voltage Drop @ Rated Current [Vdc]
Combined Thermal Resistance Junction to Case (Rjc) [°C/W]
Maximum On-State Resistance, per switch, (RDS-ON) [Ohms]
Total Power Dissipation per module, 2 switches conducting, Tj=100° C [Watts]
Internal PWM For Soft Start/Stop Ve rsions [Duty Cycle 10-100%] [Hz]
Output Terminal Screw size
Screw Torque Range [in lbs/Nm]
Maximum Wire Size
Weight (typical)
20 A
1-48
20
13
0.10
80
20
0.28
0.40
0.014
20
200
10-32 Combo Head
15-20 / 1.7-2.3
10 AWG
10.9 oz (310g)
40 A
1-48
40
14
0.10
140
20
0.28
0.20
0.007
40
200
1/4-20 Hex
20-25 / 2.3-2.8
8 AWG
12.2 oz (345g)
60 A
1-48
60
15
0.10
240
20
0.30
0.13
0.005
60
200
1/4-20 Hex
20-25 / 2.3-2.8
6 AWG
12.2 oz (345g)
FDE-07-01 REV. A
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Copyright © 2017 Crydom Inc. Specifications subject to change without notice.
DataSheet
INPUT SPECIFICATIONS
(1)
Description
Logic Supply Voltage Range [VDC]
Minimum Logic Supply Current [mA] (2)
Maximum Logic Supply Current [mA] (2)
Control Voltage Range [VDC]
Minimum Control Input Current @ Min voltage [mA]
Maximum Control Input Current @ Max voltage [mA]
Typical Interlocking Time [msec]
Mating Connector (Not Supplied)
4.5-15
16
20
4.5-15
0.20
1.0
200
Molex 50579404 or Equivalent
Control Relays
DR4R60Dxx
18-32
20
25
18-32
1.0
2.0
200
Molex 50579404 or Equivalent
DR4R60Exx
GENERAL SPECIFICATIONS
Description
Dielectric Strength, Input/Output/Base (50/60Hz)
Minimum Insulation Resistance (@ 500 VDC)
Maximum Capacitance, Input to Output (pF)
Ambient Operating Temperature Range
Ambient Storage Temperature Range
Housing Material
Encapsulation
Parameters
2500 Vrms
10
9
Ohm
10 pF
-30 to 80°C
-40 to 125 °C
Valox 420 SEO Black, UL 94 V-0
Thermally conductive Epoxy
GENERAL NOTES
(1)
All parameters at 25°C unless otherwise specified.
(2)
Input circuit incorporates active current limiter.
WIRING DIAGRAM
+ DC Load Voltage
2/+
H-Bridge
2/+
6/GND
Control
Circuit
Isolation
Circuit
S1R
4
S3F
8/+REV
4 / L2
3
3 / L1
S4R
DC
Load
S2F
1/-
- DC Load Voltage
5/+VCC
7/+FWD
Status Functions
Initial Logic Voltage On
Forward ON
Reverse ON
Dynamic Brake
Interlocking
Green LED (Forward)
Flash Twice
ON
OFF
Flash Once
Flash 3x Intermittently
Yellow LED (Reverse)
Flash Twice
OFF
ON
Flash Once
Flash 3x Intermittently
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Copyright © 2017 Crydom Inc. Specifications subject to change without notice.
DataSheet
MECHANICAL SPECIFICATIONS
Tolerances: ±0.02 in / 0.5 mm
All dimensions are in: inches [millimeters]
Control Relays
THERMAL DERATE INFORMATION
DP Series Derating Curve
HS053
60
50
HS103 (DR)
HS103(DR)
Load Current (Amps)
40
30
20
10
0
20
30
40
50
60
70
80
Ambient Temperature (ºC)
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DataSheet
AGENCY APPROVALS
Agency Approvals
IEC 60068-2-6 Vibration – Compliant [1.55mm/ 10-55Hz]
IEC 60068-2-27 Shock – Compliant [15G/11ms]
IEC 61000-4-2 : Electrostatic Discharge – Level 2
IEC 61000-4-4 : Electrically Fast Transients – Level 2 (Criteria A)
IEC 61000-4-5 : Electrical Surges - Level 2 (Criteria A)
Control Relays
Rev. 092217
ECN 20325
ACCESSORIES
TYPICAL PROPERTIES
Description
Screw Mount Size
Mounting screw torque [in lbs/nm]
Wire Size [AWG]
Wire clamp screw torque [in lbs/nm]
Wire clamp screw thread
Lug Material
TRM6
#8, #10, M4, M5 or 1/4-20
20/2.3
14-6
10-15/1.3-1.7
1/4-28
Cooper
TRM1
#8, #10, M4, M5 or 1/4-20
20/2.3
6-0
10-15/1.3-1.7
1/4-28
Cooper
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DataSheet
OPERATING MODES
Operating Modes
Start:
When either FWD or REV Control signal is applied, and after
Control Signal Delay, DC power supply on terminals 1/- and 2/+ is directly
connected to Load at terminals 3/L1 amd 4/L2 with a polarity according
to the control signal. The start option can be combined with Stop and/or
Dynamic Brake options.
Stop:
Load is disconnected from DC power supply. All FET switches
(S1, S2, S3 & S4) inside the DP Series SSC are turned off. This simple
Stop option is available only in combination with the simple Start
option (suffix Blank).
Soft Start/Ramp Up:
It is a modified Start where the DC power supply
is connected to the load using a 200 Hz pulse width modulation with a
duty cycle going from 10% to 100%. Soft Start/Ramp Up time is
defined to SA, SB and SC suffixes. After Soft Start/Ramp Up time is
elapsed, the Load will remain continuouslyenergized for ad long as FWD
or REV Control signal is applied. This option can be combined with
Soft Stop/Ramp Down, and Dynamic Braking modes, but not with
simple Stop.
Soft Start/Ramp Down:
It is a modified Stop where the DC power supply
is disconnected from Load using a 200 Hz pulse width modulation with a
duty cycle going from 100% to 0%. After Soft Stop/Ramp Down time is
elapsed, the Load will remain continuously de-energized waiting for a new
FWD or REV Control signal. Soft Stop/Ramp time is tied to Soft Start/Ramp
Up time selected by SA, SB and SC suffixes and can be combined with Soft
Start/Ramp Up only.
Control Relays
Dynamic Brake:
It could be used as modified Stop where the FET switches
inside the DP Series SSC are arranged in such a way that they provide a path
for the Load Current to keep flowing after the DC power supply has been
disconected. This mode allows for enery stored in some type of loads to be
discharged. i.e. back EMF on DC motors. Timing for Dynamic Brake is selected
by suffixes B2, B5, B8 and B where the latest will keep the braking or
discharging path enabled for as long as FWD and REV Control signals are
removed.
Interlock:
It will shut down all FET switches inside the DP Series within 0.2 sec
after both control signals FWD and REV are applied at the same time. An
Interlock condition will trigger a modified Stop such as Soft Stop/Ramp
Down or Dynamic Brake whenever an option has been selected.
Control Signals
+V
FWD
Forward Control
Reverse Control
0
+V
REV
0
Load Voltage Signals
(H)
Start
Stop
DP4R60xxx
+V
DCS
0
+V
DCS
t
S1, S4
S3, S4
S1, S4
3/L1=+
t
t
1
Int
t
S1, S4
S2, S3
4/L2=+
t
t
1
Int
Start
Dynamic Brake
DP4R60xxxBx
+V
DCS
0
+V
DCS
+V
DCS
0
+V
DCS
t
t
t
1
t
B
S1, S4
t
S1, S4
Int
t
S2, S3
t
1
t
B
t
S3, S4
Int
Soft/Ramp up
Soft/Ramp down
DP4RSx60xxx
Soft/Ramp up
Dynamic Brake
DP4RSx60xxxBx
t
ST
S1, S4
t
ST
S3, S4
t
t
1
Int
t t
ST
t
SP
t
t
1
Int
+V
DCS
+V
DCS
t
t
ST
t
1
t
B
t
Int
t
t
ST
t
1
t
B
t
Int
Int:
Interlock
t:
Control Signal Validation Delay = 0.2 sec, except for Start / Stop (0.025 sec)
t
1
:
0.15 sec Break-before-make delay
t
B
:
Dynamic Brake time
B2:
0.2 sec
B5:
0.5 sec
B8:
0.8 sec
B:
Continuous
(H)
Load voltage signals shown are typical of a DC motor, behavior may change for other load types.
t
SP
:
Soft Stop/Ramp Down time = t
ST
t
ST
:
Soft Start/Ramp Up time
SA: 0.2 sec
SB: 0.5 sec
SC: 1 sec
V
DCS
:
VDC power supply
t
FWD
:
Forward Control Signal
t
REV
:
Reverse Control Signal
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Copyright © 2017 Crydom Inc. Specifications subject to change without notice.
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