Datasheet
CSW Series
Panel Mount
•
Ratings from 10 A to 90 A @ 24-280 VAC
•
Direct bond copper substrate
•
3-32 VDC input range
•
Direct power lead frame
•
Low off-state leakage current (snubberless)
•
Epoxy free design
•
SCR output for heavy industrial loads
•
EMC Compliant for reliable operation in harsh environments
•
Replaces the CSD/CSE series relays
For
Generation 3
datasheet
click here
PRODUCT SELECTION
Control Voltage
3-32 VDC
CSW2410
10 A
CSW2425
25 A
CSW2450
50 A
CSW2475
75 A
CSW2490
90 A
AVAILABLE OPTIONS
Series
Operating Voltage
24:
24-280 VAC
Termination
Blank:
Screw
F:
Quick Connect
(1)
(Up to 50 Amp.
Single pair [up to 25 Amp]
Double pair [50 Amp])
Input Status LED
K:
Hex standoffs for
Blank:
Not Included
PC Board mounting
(2)
G:
Included
Thermal Pad
Blank:
Not Included
H:
Included
CSW
24
10
K
P
G
S
H
-10
Switching Type
Blank:
Zero Voltage Turn-On
-10:
Instantaneous Turn-On
(4)
Rated Load Current
10:
10 Amp
25:
25 Amp
50:
50 Amp
75:
75 Amp
90:
90 Amp
Overvoltage Protection
Blank:
Not Included
P:
Included
(3)
Snubber
Blank:
Not Included
S:
Included
Required for valid part number
For options only and not required for valid part number
*
Not all part number combinations are available.
Contact Crydom Technical support for information on
the availability of a specific part number.
OUTPUT SPECIFICATIONS
(5)
Description
Operating Voltage (47-440Hz) [Vrms]
(6)
Transient Overvoltage [Vpk]
Maximum Off-State Leakage Current @ Rated Voltage [mArms]
(7)
Minimum Off-State dv/dt @ Maximum Rated Voltage [V/µsec]
Maximum Load Current [Arms]
(8)
Minimum Load Current [mArms]
Maximum 1 Cycle Surge Current (50/60) [Apk]
Maximum On-State Voltage Drop @ Rated Current [Vrms]
Thermal Resistance Junction to Case (Rjc) [°C/W]
Maximum I² t for Fusing 50/60Hz (1/2 cycle) [A² sec]
Minimum Power Factor (at Maximum Load)
10 A
24-280
600
1.0
500
10
150
115/120
1.15
1.03
66/60
0.5
25 A
24-280
600
1.0
500
25
150
239/250
1.15
0.8
285/259
0.5
50 A
24-280
600
1.0
500
50
150
597/625
1.15
0.45
1770/1621
0.5
75 A
24-280
600
1.0
500
75
150
954/1000
1.15
0.3
4555/4150
0.5
90 A
24-280
600
1.0
500
90
150
1145/1200
1.15
0.27
6560/5976
0.5
INPUT SPECIFICATIONS
(5)
Description
Control Voltage Range
(9)
Minimum Turn-On Voltage
Must Turn-Off Voltage
Maximum Reverse Voltage
Typical Input Current
Nominal Input Impedance
Maximum Turn-On Time [msec]
(10)
Maximum Turn-Off Time [msec]
Parameters
3-32 VDC
3 VDC
1.0 VDC
-32 VDC
10 mA @ 12 VDC
Active Current Limiter
1/2 Cycle
1/2 Cycle
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www.crydom.com
Copyright © 2016 Crydom Inc. Specifications subject to change without notice.
Datasheet
GENERAL SPECIFICATIONS
(5)
Description
Dielectric Strength, Input/Output/Base (50/60Hz)
Minimum Insulation Resistance (@ 500 VDC)
Maximum Capacitance, Input/Output
Ambient Operating Temperature Range
Ambient Storage Temperature Range
Weight (typical)
Housing Material
Baseplate Material
Input Terminal Screw Torque Range (in-lb/Nm)
Load Terminal Screw Torque Range (in-lb/Nm)
SSR Mounting Screw Torque Range (in-lb/Nm)
Input/Load Terminal Screw Torque Range (in-lb/Nm)
(2)
Input/Output Terminal Screw Thread Size
Humidity
per IEC60068-2-78
LED Status Indicator (Color)
MTBF (Mean Time Between Failures) at 40°C ambient temperature
(11)
MTBF (Mean Time Between Failures) at 60°C ambient temperature
(11)
Panel Mount
Parameters
4000 Vrms
10
9
Ohm
10 pF
-40 to 80 °C
-40 to 125 °C
2.6 oz (74.9 g)
UL94 V-0
Aluminum
13-15/1.5-1.7
18-20/2.0-2.2
18-20/2.0-2.2
w/”K” option 8-10 / 0.9-1.13
#6-32 UNC / #8-32 UNC
93% non-condensing
w/”G” option (green)
11,641,553 hours (1,328 years)
7,210,376 hours (823 years)
WIRING DIAGRAM
AC
V
Load
(12)
1 ( )
2 ( )
Terminals
Recommended Wire Sizes
Wire Size
(Solid / Stranded)
24 AWG (0.2 mm
2
) / 0.2 [minimum]
2 x 12 AWG (3.3 mm
2
) / 3.3 [maximum]
20 AWG (0.5 mm
2
) / 0.518 [minimum]
Output
2 x 10 AWG (5.3 mm
2
)
/ 5.3
2 x 8 AWG (8.4
mm
2
)
/ 8.4 [maximum]
Wire Pull-Out
Strength (lb)[N]
Input Current vs Input Voltage
Standard Regulated “DC” Input
25
Input Current (mA)
20
15
10
5
0
0
5
10
15
20
25
30
Input
1
OUTPUT
10 [44.5]
90 [400]
30 [133]
110 [490]
90 [400]
2
S O L I D S TAT E R E L AY
4
INPUT
3
4 (–)
3 (+)
DC Input Voltage
EQUIVALENT CIRCUIT BLOCK DIAGRAM
-DC
4
1
AC
(13)
Trigger
Circuit
(14)
(15)
2
AC
+DC
3
Current
Limiter
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www.crydom.com
Copyright © 2016 Crydom Inc. Specifications subject to change without notice.
Datasheet
MECHANICAL SPECIFICATIONS
(5)
Tolerances: ±0.02 in / 0.5 mm
All dimensions are in: inches [millimeters]
Panel Mount
Screw Termination
1.1
[27.9]
0.49
[12.4]
Mounting
Hole/Slot
0.19 [4.9]
DIA.
0.89
[22.6]
Hex Standoff Termination (“K”
Option)
(2)
1.1
[27.9]
0.49
[12.4]
Mounting
Hole/Slot
0.19 [4.9]
DIA.
1.04
[26.4]
1
OUTPUT
2
1
OUTPUT
2
1.88
[47.6]
S O L I D S TAT E R E L AY
1.7
[43.2]
2.25
[57.3]
1.88
[47.6]
S O L I D S TAT E R E L AY
1.70
[43.2]
2.25
[57.3]
4
INPUT
3
4
INPUT
3
1.0
[25.4]
1.75
[44.5]
1.0
[25.4]
1.75
[44.5]
(4 places)
(2 places)
1.0
[25.4]
0.93
[23.6]
Quick Connect Termination (“F”
Option)
- Up to 25 Amp
(1)
Mounting
Hole/Slot
0.19 [4.9]
DIA.
1.58
[40.2]
0.49
[12.4]
Faston Terminal
(16)
0.25 x 0.032
Quick Connect Termination (“F”
Option)
- Up to 50 Amp
(1)
Mounting
Hole/Slot
0.19 [4.9]
DIA.
1.58
[40.2]
0.63
[16.0]
Faston Terminal
(16)
0.25 x 0.032
1.31
[33.4]
(2 places)
(4 places)
1.31
[33.4]
(2 places)
1
2
0.45
[11.4]
1
OUTPUT
2
OUTPUT
1.88
[47.6]
S O L I D S TAT E R E L AY
1.7
[43.2]
2.25
[57.3]
4
1.88
[47.6]
S O L I D S TAT E R E L AY
1.7
[43.2]
2.25
[57.3]
INPUT
3
4
INPUT
3
1.40
[35.6]
1.75
[44.5]
Faston Terminal
(16)
0.187 x 0.020
(2 places)
1.25
[31.8]
0.49
[12.4]
1.40
[35.6]
1.75
[44.5]
Faston Terminal
(16)
0.187 x 0.020
(2 places)
1.25
[31.8]
GENERAL NOTES
(1)
Single pair (up to 25 A) Double pair* (up to 50 A).
*Caution:
User must connect both pairs.
(2)
Option “K” is designed and tested for use with printed circuit boards or ring/fork terminals having a thickness between 0.031 and 0.093 inches (0.79 to 2.36 mm), and loads rated up to 50
Amps. For higher load currents, the “K” standoff temperature must not exceed 105°C. For additional application assistance please contact Crydom Technical Support.
(3)
Output will self trigger between 450-600Vpk, not suituable for capacitive loads.
(4)
Instantaneous turn-on version is not recomended for capacitive loads. Use zero turn-on only.
(5)
All parameters at 25°C unless otherwise specified.
(6)
For “S” option, operating voltage frequency is 47-63Hz.
(7)
For parts with option “S” maximum leakage current is 10mA.
(8)
Heat sinking required, see derating curves.
(9)
Increase minimum voltage by 1V for operations from -20 to -40°C.
(10)
Turn-on time for instantaneous turn-on version (”-10” option) is 0.1ms.
(11)
All parameters at 50% power rating and 100% duty cycle (contact Crydom tech support for detailed report).
(12)
Load can be wired to either SSR output terminal 1 or 2.
(13)
Elective Input Status LED, “G” option
(14)
Elective Overvoltage Protection, “P” option.
(15)
Elective Internal Snubber, “S” option.
(16)
Mechanical dimensions vary from G3 models.
For additional information or specific questions, contact Crydom Technical Support.
Do not forget to visit us at:
www.crydom.com
Copyright © 2016 Crydom Inc. Specifications subject to change without notice.
Datasheet
SURGE CURRENT INFORMATION
10 A
120
Surge Current (Amp)
80
60
40
20
0
0.01
0.1
1
Surge Duration (Secs)
10
Surge Current (Amp)
100
250
200
150
100
50
0
0.01
0.1
1
Surge Duration (Secs)
Panel Mount
25 A
10
50 A
600
Surge Current (Amp)
400
300
200
100
0
0.01
0.1
1
Surge Duration (Secs)
1200
1050
900
750
600
450
300
150
0
0.01
10
Surge Current (Amp)
500
900
800
700
600
500
400
300
200
100
0
0.01
75 A
0.1
1
Surge Duration (Secs)
10
90 A
Surge Current (Amp)
Non repetitive peak surge current at Tj initial 40ºC.
0.1
1
Surge Duration (Secs)
10
THERMAL DERATE INFORMATION
10 A
3ºC/W
10
Load Current (Amps)
Load Current (Amps)
8
6
4
2
0
20
30
40
50
60
70
Ambient Temperature (ºC)
80
5ºC/W
No Heatsink
25
Load Current (Amps)
20
15
10
5
0
20
30
40
50
60
70
Ambient Temperature (ºC)
80
1.5ºC/W
25 A
2ºC/W
3ºC/W
50
40
30
20
10
0
20
30
0.7ºC/W
50 A
1ºC/W
1.5ºC/W
2ºC/W
40
50
60
70
Ambient Temperature (ºC)
80
75 A
0.5ºC/W
75
Load Current (Amps)
Load Current (Amps)
60
45
30
15
0
20
30
40
50
60
70
Ambient Temperature (ºC)
80
0.7ºC/W
1ºC/W
1.5ºC/W
90
80
70
60
50
40
30
20
10
0
0.5ºC/W
90 A
0.7ºC/W
1ºC/W
1.5ºC/W
20
30
40
50
60
70
Ambient Temperature (ºC)
80
Do not forget to visit us at:
www.crydom.com
Copyright © 2016 Crydom Inc. Specifications subject to change without notice.
Datasheet
AGENCY APPROVALS
Agency Approvals
Panel Mount
Designed in accordance with the requirements of IEC 62314
IEC 61000-4-2 : Electrostatic Discharge – Level 3
IEC 61000-4-4 : Electrically Fast Transients – Level 3
IEC 61000-4-5 : Electrical Surges – Level 3
IEC 600068-2-6: Vibration 0.33mm and 0.75mm Amplitude over 10-55 Hz
IEC 600068-2-27: Shock Resistance 15g/11ms
E116949
LR81689
10143 UG
ACCESORIES
New Accessories!
Part number: KS101
Recommended Accessories
Protective Cover & Hardware Kits
Protective Cover
Cover
Clear plastic cover compatible with all new
S1 designs. Safety covers provide added
protection from electric shock when
installing or checking equipment.
Hardware
Kit
HK1
HK4
Heat Sink
Part No.
HS501DR
HS301 / HS301DR
HS251
HS202 / HS202DR
HS201 / HS201DR
HS172
HS151 / HS151DR
HS122 / HS122DR
HS103 / HS103DR
HS101
HS073
HS072
HS053
HS033
HS023
Thermal Resistance
Lug Terminal Thermal Pad
[ºC/W]
5.0
3.0
2.5
2.0
2.0
1.7
1.5
1.2
1.0
1.0
0.7
0.7
0.5
0.36
0.25
KS101
TRM1
TRM6
HSP-1
HSP-2
Hardware Kit
Part number: HK4
Bag with 2 square brass accessories and 2
screw 8-32 x 5/8 for output. Used to mount
TMR1 lug terminals.
Rev.040616
Do not forget to visit us at:
www.crydom.com
Copyright © 2016 Crydom Inc. Specifications subject to change without notice.