Interface Connector for Industrial Ethernet Applications
TJ*L Series
■Overview
The TJL Series is designed as an ideal choice for
widely used Industrial Ethernet applications.
It supports the on-site information wiring system,
JIS X 5150 (ISO/IEC 11801) Class D (Category
5). Variations are available in a Board mount and
relay types. Available in 1 port (4 pos) and 2 ports
(8 pos) type.
Jan.1.2018 Copyright 2018 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
Conventional
· Screw Locking
industrial connector · This type requires torque management
(M12 etc.)
and screw fastening space.
· Snap-in lock type provides easy mating and
demating / mounting and demounting
Hirose TJ*L
· More efficient operation is realized
Series
during installation and maintenance
(How abound : No torque mangement required)
■Features
1. Supports Ethernet
Supports on-site information wiring system, JIS X
5150 (ISO/IEC 11801) Class D (Category 5), and
can be used for connecting Ethernet. Additionally, it
ensures sufficient creepage distance and withstand
voltage of AC1500V between contacts and shield.
●Uniform
cable strip length enables stable
transmission performance
Uniform cable strip length
Line arrangement for
contact
Line arrangement
plate
Incorporated in the
insulation case
Insulation case
2. Withstands vibration and impact
The connector is highly resistant to shock and
vibration, and has passed shock and vibration tests
for railway vehicles (JIS E 4031 Group 1 Grade B).
3. Snap-in lock feature
Snap-in lock design provides easy locking just by
inserting the connector. Provides a clear tactile click
when fully mated. (Refer to page 3 for details.).
Completed contact unit
2-piece structure incorporates the
contact in the insulation case after arranging
the wire with a wire arrangement plate
Note: Please refer to our technical directive (ATAD-E3078) for
wiring details.
4. Uniform cable strip length to produce
stable transmission performance
Unique "2-piece structure" equalizes cable strip
length and contributes to stabilizing transmission
performance by reducing variations in workmanship.
(Fig.1)
Fig.1
5. Supports the panel size of 3U4HP
Can be mounted on a 3U4HP panel of a VME rack
or a Compact PCI rack.
*One 1-port and one 2-port type can be mounted
on one panel (3 ports resp. 12 positions)
●Incorrect
insertion prevention key
Plug
Pattern 1
Receptacle
6. Incorrect insertion prevention key
By providing an incorrect insertion prevention
key i n g , i n c o r r e c t i n s e r t i o n o f p l u g s c a n b e
prevented when multiple plugs are used side
by side. There are 3 different combinations of
the incorrect insertion prevention key available.
(Fig.2)
Pattern 2
7. Cutting terminal
The cutting terminal is widely used in railway
markets etc.
Pattern 3
8. Available for wire connecting work in
the field
The wire crimping type with commercially
available hand tools (MIL-compliant products)
is suited for field wire connecting work.
Prevents incorrect insertion in the adjacent connector by a
3 pattern keying
Fig.2
2016.9
1
TJ*L Series●Interface Connector for Industrial Ethernet Applications
9. Selectable cable size
2 different cable sires are supported.
・0.3mm
2
(22AWG)
・0.75mm
2
(18AWG)
(Fig.3)
●Selectable
cable size
Cable size Applicable contact
(22AWG)
0.3mm
2
(18AWG)
0.75mm
2
TJ50L-22SCA
TJ50L-18SCA
Remarks
Female contact for plug
Female contact for plug
TJ50L-22PCA Male contact for a trunk jack
TJ50L-18PCA Male contact for a trunk jack
10. Can be temporarily held on the board
Right angle type receptacle can be held on the
board before mounting. To fix the receptacle you
can choose either screws or rivets.
(Fig.4)
Jan.1.2018 Copyright 2018 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
11. Board thickness
The receptacle suppor ts a board thickness of
1.6mm to 2.4mm.
12. Robust structure
By integrating the panel in between the receptacle
body and the hood (supplied item/attached item),
the robustness of the installed connector rises.
(Fig.5)
Recommended cables
(1) Manufactured by Harting, outer diameter of cable Ø6.6±0.2
Ha-VIS EtherRail Cable, 4x AWG#22/7, Cat.
5/5e
(2) Manufactured by Hitachi Metals Ltd, Outer diameter of the
cable Ø8.5±0.3
CQEV-SAB(CAT5E) 0.75SQ×4C
(3) Manufactured by Harting, outer diameter of cable Ø8.2±0.2
Ha-VIS EtherRail Cable, 4x AWG#18/7, Cat. 5e
(4) Manufactured by Harting, outer diameter of cable (max.)
Ø8.8 (minimum diameter N/A)
Ha-VIS EtherRailR Cable, 4x 0.75sq, Cat. 5/5e
Note : Recommended cables are just examples.
If intending to use a different cable, please contact us.
Fig.3
●It
can be temporarily fixed on the board.
Secure with screws
Secure with rivets
The connector can be temporarily fixed on the board before
actually mounting it.
This method can be used with either screw or rivet.
Fig.4
●Robust
structure
Before
installation
Connector body
Hood (supplied item/
attached item)
After
installation
Integration
Panel
The assembly design holds the panel between the connector
body and the hood. After the installation the panel is in
between the connector body / receptacle body and the hood
(supplied item/attached item).
Fig.5
2
TJ*L Series●Interface Connector for Industrial Ethernet Applications
■Comparison
with M12 connector 1
●Easy
to mate with audible, tactile click when
fully mated.
TJ*L Series
Snap-in lock
●High
density mounting achieved by insert /
pull-out locking.
TJ*L Series
Conventional products
(M12 connector)
Conventional products
(M12 connector)
Screw fastening
locking type
Jan.1.2018 Copyright 2018 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
Enhances work
efficiency
Lock is complete just by
inserting.
Screw fastening is
needed.
Insertion/pull-out
possible
The central part cannot
be inserted/pulled out
due to the surrounding
connectors.
■Comparison
with M12 connector 2
Plug side
36.2
Trunk jack side
41.9
24.4
Mating state / connected state
65.4
38.5
23.95
31.35
TJ*L
Series
20
40.8
3.5
48.3
42.3
Ø14
Ø19.6
M12
Connector
Comparison items
Dimension
(mm)
width
Jack
Height
Depth (full length)
Width
Plug
Height
Depth (full length)
At the time of Depth (full length)
mating
Depth (at the front side of the panel)
Mate lock structure
Installation of 3 serial back panels
Incorrect insertion prevention structure
Protection level
Note 1 : Please note that it is not compatible with M12.
TJ*L Series
31.35
18.8
41.9
23.95
18.8
36.2
65.4
38.5
Snap-in lock
The center connector can be
inserted/pulled out.
Equipped
(3-pattern keying)
IP20
M12 connector
(compared with our products)
Ø19.6
Ø19.6
20
Ø14
Ø14
40.8
48.3
42.3
Screw lock
The center cannot be
accessed.
No key options
IP67
3
TJ*L Series●Interface Connector for Industrial Ethernet Applications
■Product
Specifications
Ratings
Voltage
Current
Item
1. Contact resistance
2. Insulation resistance
3. Withstanding voltage
4. Mechanical operation
AC/DC 100V
4A/pin (Note 1)
Specifications
(1) Contact resistance of the contact : 10mø or less (Note 4)
(2) Contact resistance of the shield plate : 50mø or less (Note 4)
5000Mø min.
No flashover or breakdown
(1) Contact resistance of the contact : 25mø or less (Note 4)
(2) Contact resistance of the shield plate : 70mø or less (Note 4)
Measured at 100mA
Measured at DC 500V
Apply AC 500V for 1minute.
·
Between contacts
·
Between the contact and the shield
Carry out insert and pull out operations 500 times.
JIS E4031 class 1, grade B
Frequency range : 5 to 150Hz, rms value of vibration
application condition : 7.9m/s
2
Conduct a test for 5 hours in each of the 3-axial directions
JIS E4031 class 1, grade B
The test shall be conducted with the acceleration of
50m/s
2
for 30ms,
3 times in each of the 3-axial directions of half-sine waves
Temperature-40
→
+15 to +35
→
+125
→
+15 to
+35°C
Time 30
→
2 to 3
→
30
→
2 to 3 minutes in 5 cycles
Left in RH at a temperature of 60°C±2°C, and a humidity
of 95%±3% for 96 hours (mated state)
Operating temperature range
Storage temperature range
-40°C to +85°C (Note 2)
-10°C to +60°C (Note 3)
Conditions
Jan.1.2018 Copyright 2018 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
5. Vibration resistance
(1) No electrical discontinuity of 10µs or more
(2) No damage, crack or loosening of the parts
6. Shock resistance
7. Temperature cycles
(1) Contact resistance of the contact : 25mø or less (Note 4)
(2) Contact resistance of the shield plate : 70mø or less (Note 4)
(3) No damage, crack or loosening of the parts
(1) Contact resistance of the contact 25mø or less (note 4)
(2) Contact resistance of the shield plate : 70mø or less (Note 4)
(3) Insulation resistance : 10Mø or more (after drying)
(4) No damage, crack or loosening of the parts
8. Humidity resistance
Note 1 : Varies depending on the board design and the cable used.
Note 2 : Includes temperature rise due to current flow.
Note 3 : Indicates the preservation conditions in unused state including packing materials. The operating temperature range is applied to the
preservation conditions after mounting the product.
Note 4 : Not including the conductor resistance of the cable.
■Materials
/ Finish
(Refer to the diagram for part names.)
●Receptacle
(board type)
Component
Insulation case
Male contact
Shield plate
R case
Insertion nut
Hood
Materials
PBT resin
Copper alloy
Stainless steel
PBT resin
Copper alloy
PPS resin
Color/Finish
Dark grey
Gold plated
Nickel plating+partial tin plating
Dark grey
Nickel plating
Natural (beige)
Remarks
UL94V-0
-
-
UL94V-0
-
UL94V-0
●Plug
Component
P case
Clamp metal fittings
Dropout prevention screw
Materials
PPS resin
Zinc alloy
Steel
Color/Finish
Natural (beige)
Nickel plating
Chromium plating
Remarks
UL94V-0
-
M2.5×0.45
●Trunk
jack
Component
J case
Insertion nut
Hood
Clamp metal fittings
Dropout prevention screw
Materials
PBT resin
Copper alloy
PPS resin
Zinc alloy
Steel
Color/Finish
Black
Nickel plating
Natural (beige)
Nickel plating
Chromium plating
Remarks
UL94V-0
-
UL94V-0
-
M2.5×0.45
●Units
(for plugs and trunk jacks)
Component
Shield plate
Insulation case
Materials
Stainless steel
PBT resin
Color/Finish
Nickel plating+partial tin plating
Dark grey
Remarks
-
UL94V-0
●Crimping
contact (female contact for plug and male contact for trunk jack)
Component
Crimp contact
Sleeve
Materials
Brass
Copper alloy
Color/Finish
Gold plating
Gold plating
Remarks
-
-
●Protective
cap
Component
Cap
Materials
PPS resin
Color/Finish
Natural
Remarks
UL94V-0
●Incorrect
insertion prevention key
Component
Incorrect insertion prevention key
Materials
PBT resin
Color/Finish
White
Remarks
UL94V-0
4
TJ*L Series●Interface Connector for Industrial Ethernet Applications
■Product
Number Structure
Refer to the chart below when determining the product specifications from the product number.
Please select from the product numbers listed in this catalog when placing orders.
●Receptacle
(board type)
TJ 10 L(1)− 4 P
❶
❷
❶
❸
❹
❺
●Crimp
contact
TJ 50 L − 22 P C A
❶
❷
❶
½
❺
❾
●Plug
and trunk jack
TJ 50 L(1)− 4 P − C(6.6)
●Protective
cap/incorrect insertion prevention key
❶
❷
❶
❸
❹ ❺
❻
❼
TJL − KY
Jan.1.2018 Copyright 2018 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
●Unit
❶
❻
TJ 50 L − 4 P − UNIT
❶
❷
❶
❹
❺
❻
❻Connector
type 2
❶Series
name
❷Mounting
method
TJ*L
❼Applicable
cable
diameter
C
UNIT
KY
CP
Outer cover
Inner unit
Incorrect insertion prevention key
Protective cap
: 10
Right angle DIP type
: 20
Straight DIP type
: 50
Crimp type
❸Number
of ports
:
(
1
)
1 port
:
(
2
)
2 port
4 pos.
❹Number
of contacts
: 4
8 pos.
:8
Receptacle connector (male contact)
❺Connector
type 1
: P
: S
Plug connector (female contact)
: (6.6)
Applicable cable diameter
Ø6.6±0.2
: (8.4)
Applicable cable diameter
Ø8.4±0.4
½Applicable
cable core
: 18
18AWG / 0.75mm
2
: 22
22AWG / 0.3mm
2
❾Form
type
Plating type
Crimp contact
Gold plating
■Functional
diagram
Receptacle side
Plug side
1 port
Right angle DIP
1 port
Plug
1 port
Straight DIP
1 port
Protective cap
1 port
Trunk jack
2 port
Right angle DIP
2 port
Plug
2 port
Trunk jack
Incorrect insertion
prevention key
Note : You can use the same incorrect insertion prevention
key on either the receptacle side or the plug side.
Note 1 : For trunk jacks and plugs, multiple products need to be used in combination. Please refer to pages 6 and 7 for the combinations.
Note 2 : Depending on the cable size, the corresponding products varies. Please refer to pages 6 and 7 for details.
Note 3 : Optional use of the incorrect insertion prevention key. The key is not required for normal connector use. If keying is required, please make
a selection according to usage. When using the key, be sure to install on both the plug and receptacle side. Please note that installation
on one side only, will NOT prevent incorrect insertion.
5