F-Series
F-Series
CIRCUIT BREAKER
in extremely hot and/or cold locations. Due to its time-proven hydraulic-magnetic design, the F-Series load
sensing mechanism is insensitive to changes in ambient or enclosure temperature, providing a consistent trip
point over temperatures ranging from -40°C to +85°C. Additionally, the F-Series circuit breakers come with a
choice of overload time delays, making them ideal for critical applications having inductive loads.
T
he F-Series hydraulic-magnetic high amperage circuit breakers are designed to handle high current applications
Further, the F-Series breakers are available up to 700A and an optional 25 millivolt metering shunt construction
provides a safe method for monitoring current flowing through the breaker by simply connecting a meter
with light gauge wire to the appropriate terminals located on the shunt housing at the rear of the breaker.
Applications can be customized by measuring and displaying percentage of current, watts or safe/danger zones.
Product Highlights:
AC ratings to UL 489
DC voltage ratings up to 700A with metering
shunt section
Consistent trip point over temperatures ranging
from -40°C to +85°C
Optional 25 millivolt metering shunt construction
Typical Applications:
Ideal for applications under
extreme temperatures
Higher Amperage
Applications
Battery Disconnect Systems
Solar Power Systems
Military
Carling Technologies, Inc.
60 Johnson Avenue, Plainville, CT
06062
Email:
sales
@
carlingtech.com
Application Support:
team2
@
carlingtech.com
Phone:
860.793.9281
Fax:
860.793.9231
www.carlingtech.com
2 |
F-Series Circuit Breaker - General Specifications
125VDC, 277VAC
Standard current coils: 100, 125,
150, 175, 225, 250 amps. 300,
350, 400, 500, 600, 700 amps
available as parallel pole
construction.
Auxiliary Switch Rating SPDT; 10.1 Amps @ 250VAC, 1.0
Amps @ 65VDC, 0.5 Amps @
80VDC 0.1 Amps @ 125VAC (with
gold contacts).
Insulation Resistance
Minimum: 100 Megohms at 500
VDC
Dielectric Strength
1960 VAC, 50/60 Hz for one
minute between all electrically
isolated terminals, except 2500
VAC for one minute between
alarm/aux. switch and main
terminals with contacts in open
and closed position. F-Series
circuit breakers comply with the
8mm spacing & 3750VAC 50/60
Hz dielectric requirements from
hazardous voltage to operator
accessible surfaces, between
adjacent poles and from main
circuits to auxilary circuits per
Publications EN 60950 and VDE
0805.
Resistance, Impedance Values from Line to Load Terminal
- based on Series Trip Circuit
Breaker.
Maximum Voltage
Current Ratings
Electrical
Endurance
Mechanical
Trip Free
Trip Indication
4000 ON-OFF operations with rated
Current & Voltage & 4000
operations with no load (8000
operations total) @ 5 per minute.
Parallel Pole construction: 1000
operations with rated Current and
Voltage @ 5 per minute.
All F-Series Circuit Breakers will trip
on overload, even when the
actuator is forcibly held in the ON
position.
The operating actuator moves
positively to the OFF position when
an overload causes the circuit
breaker to trip.
1 - 3 Poles Note: Ratings over 250
Amps only available with parallel
pole.
Series (with or without auxiliary
switch), Switch Only (with or without
auxiliary switch).
Factory installed: DC Current
Metering Shunt (25 mV @lr)
Varies depending on construction.
Consult factory.
Housing - Black; Actuator- Black or
White with contrasting ON-OFF
legend.
Number of Poles
Internal Circuit Config.
Available Accessories
Weight
Standard Colors
Physical
RESISTANCE PER POLE VALUES
from Line to Load Terminals
(Values Based on Series Trip Circuit Breaker)
CURRENT
(AMPS)
TOLERANCE
(%)
100 - 700
50
Designed and tested in accordance with requirements of
specification MIL-PRF-55629 & MIL-STD-202 as follows:
Shock
Withstands 100 Gs, 6ms, sawtooth
while carrying rated current per
Method 213, Test Condition “I”.
Instantaneous and ultra-short
curves tested @ 90% of rated
current.
Vibration
Withstands 0.060” excursion from
10-55 Hz, and 10 Gs 55-500 Hz,
at rated current per Method 204C,
Test Condition A. Instantaneous
and ultrashort curves tested at 90%
of rated current.
Moisture Resistance
Method 106D; ten 24-hour cycles @
+ 25°C to +65°C, 80-98% RH.56
days @ +85°C, 85% RH.
Salt Spray
Method 101, Condition A (90-95%
RH @ 5% NaCl Solution, 96 hrs).
Thermal Shock
Method 107D, Condition A (Five
cycles @ -55°C to +25°C to +85°C
to +25°C).
Operating Temperature -40° C to +85° C
Environmental
*Manufacturer reserves the right to change product specification without prior notice.
Email: sales
@
carlingtech.com Application Support: team2@carlingtech.com
Phone: (860) 793–9281 Fax: (860) 793–9231
www.carlingtech.com
F-Series Circuit Breaker - General Specifications
| 3
Table A: Lists UL Listed (489)and CSA Certified (C22.2 N0. 5.1-M) configurations and performance
Electrical Tables
capabilities as a Molded Case Circuit Brekaer
Table A:
Lists UL Listed (489)and CSA Certified (C22.2 N0. 5.1-M) configurations and performance capabilities as a Molded Case Circuit
Breaker
F SERIES TABLE A : UL489 LISTED BRANCH CIRCUIT BREAKERS
VOLTAGE
CIRCUIT
CONFIGURATION
SERIES
MAX
RATING
125
120 / 240
277
1
CURRENT
RATING
FULL LOAD
AMPS
50 - 250
100 - 250
100 - 250
100 - 250
INTERRUPTING
CAPACITY (AMPS)
UL / CSA
1 - 3 POLES
50,000
10,000
10,000
10,000
TUV
2
1 or 2 POLES
25,000
---
---
---
FREQUENCY PHASE
DC
50 / 60
50 / 60
50 / 60
---
1
1
3
208Y / 120
Notes:
NOTES:
rating available in 2 or 3 poles. In a 3 pole construction the center pole is Neutral.
1
120/240V
2
TUV constructions are not available with
or 3 poles. In a
amp ratings only.
1. 120/240V rating available in 2
AC ratings and 150-250
3 pole construction the center pole is Neutral.
2. TUV constructions are not available with AC ratings.
Table B:
Lists UL Listed configurations and performance capabilities as Circuit Breakers for use in Communications Equipment
(Guide DITT, File E189195), under UL489A
Agency Certifications
UL Listed
UL 489
Circuit Breakers , Molded Case
(Guide DIVQ, File E129899)
Complies with the requirements
of the CSA Standard for Molded
Case Circuit Breakers,
CANCSA- C22.2 No. 5.1 –M
Circuit Breakers for Use in
Communications Equipment
(Guide DITT, File E189195)
TUV Certified
IEC 60947-2
Low Voltage Switchgear and Control
Gear under TUV License No.
R72031058
UL 489A
Email: sales
@
carlingtech.com Application Support: team2@carlingtech.com
Phone: (860) 793–9281 Fax: (860) 793–9231
www.carlingtech.com
4 |
F-Series Circuit Breaker - Handle – Ordering Scheme
1
Series
F A 2
2
Actuator
3
Poles
4
Circuit
B 0
5
Aux/Alarm
Switch
6
Frequency
& Delay
14
7
Current Rating
820
8
Terminal
1 2 A
9
Actuator
Color
10
Mounting
11
Max. App.
Rating
B G
12
Agency
Approval
1 SERIES
F
2 ACTUATOR
A
Handle, one per pole
S
Mid-Trip Handle, one per pole
T
Mid-Trip Handle, one per pole & Alarm Switch
3 POLES
1
One
4 CIRCUIT
A
1
Switch Only (no coil)
B
Series Trip (current)
C
2
Series Trip (voltage)
9 ACTUATOR COLOR & LEGEND
12,13
Actuator Color
I-O
ON-OFF
White
A
B
Black
C
D
10 MOUNTING
Front Mounting Inserts
A
10-32
B
ISO M5
3
Three
11 MAXIMUM APPLICATION RATING
VOLTAGE
CURRENT
B
125 VDC
700A
C
15
120/240
250A
F
277 VAC
250A
7
16
120/208 VAC
250A
Dual
1
2
Marking Color
Black
White
Back Mounting Inserts
10-32 screw clearance holes
10-32 screw clearance holes
2
Two
Parallel Pole Construction:
M
3,4
Series Trip
(Current)
with Metering Shunt
N
3,4
Switch Only with Metering Shunt
P
3
Series Trip (Current)
Q
3
Switch Only
S.P.S.T. 0.110 Q.C. Terminals
(Gold Contacts)
8
S.P.S.T. 0.187 Q.C. Terminals
9
S.P.D.T. 0.187 Q.C. Terminals
A
6
S.P.S.T., 0.093 Round
QC Terminals
B
6
S.P.D.T., 0.093 Round
QC Terminals
14
16
22
24
26
DC Medium
DC Long
AC Short
AC Medium
AC Long
7
5 AUXILIARY SWITCH
5
0
without Auxiliary Switch
2
S.P.D.T. 0.110 Q.C. Terminals
3
S.P.D.T. 0.139 Solder Lug
4
S.P.D.T. 0.110 Q.C. Terminals
(Gold Contacts)
5
S.P.S.T., 0.093 Q.C. Terminals
(Gold Contacts)
6
S.P.S.T. 0.110 Q.C. Terminals
6 FREQUENCY & DELAY
03
DC 50/60Hz, Switch Only
10
7
DC Instantaneous
11
DC Ultra Short
12
DC Short
7 CURRENT RATING (AMPERES)
810
912
815
917
CODE
AMPERES
12 AGENCY APPROVAL
A
No approvals
G
UL489 Listed & CUL Certified
J
UL489 Listed, CUL Certified & TUV Certified
T
UL489A (Telecom) Listed
Notes:
1
For 100 to 250 amps, select Current Code 825. For 300-400 amps, select Current
Code 840. For 450-700 amps, select Current Code 870.
2
Available with Frequency and Delay code 10 or 20 only, and are not rated for continuous
duty. Delay 10 and 20 are only available with voltage coils.
3
3 Codes M, N, P & Q (Parallel Poles) are supplied with factory installed Bus Bar on
Line and Load.
4
4 Metering terminals are female pin type, ref. Molex part number 02-09-1101, model 1189-T.
5
Auxiliary Switch breakers are only available with Series Trip and Switch Only circuits.
On multi-pole breakers, one Auxiliary Switch is supplied, mounted in the extreme right
pole per figure A. Back-Mounted breakers require special mounting provisions when
an Auxiliary Switch is specified.
6
Available with parallel pole construction (circuit codes P and Q, and breakers with
circuit codes M and N).
7
Frequency and delay code 10 is only available with Voltage Coils. Voltage Coils are not
rated for continuous duty.
8
Ratings over 250 amps are only available with Agency Approval code T (UL489A) and
are Parallel Pole configuration (circuit codes M, N, P and Q.) 300-450 amp ratings are
available on two pole breakers. 500-700 amp ratings are available on three pole
breakers.
9
Per UL requirement, an “Anti-Flash Over Barrier” is supplied between poles on multipole
breakers with 3/8 - 16 stud terminals (Terminal Code 1) on AC rated breakers only.
10 Front connected breakers can also be front mounted by utilizing the supplied front panel
mounting inserts. Terminal connections must be made before mounting.
11 Box Wire connector will accept #6 through 250 MCM copper wire.
12 Agency codes G & T must have ON-OFF or dual legends. Agency code J must have
dual legend.
13 Other colors available. Consult factory.
14 Terminals 2,4 & 5 are shipped without terminal hardware.
15 2 or 3 Pole Circuit Breaker Required for 120/240 VAC Rating.
16 3 Pole Circuit Breaker Required for 120/208 VAC Rating.
OR VOLTAGE COIL (MIN. TRIP RATING, VOLTS)
7
CODE
AMPERES
100.000
125.00
150.00
175.00
820
922
825
830
8
200.00
225.00
250.00
300.00
835
8
840
8
845
8
850
8
350.00
400.00
450.00
500.00
860
8
600.00
870
8
700.00
A06
A12
A18
6 DC, 5 DC
12 DC, 10 DC
18 DC, 15 DC
A24
A32
A48
24 DC, 20 DC
32 DC, 25 DC
48 DC, 40 DC
A65
B25
J06
65 DC, 55 DC
125 DC, 100 DC
6 AC, 5 AC
8 TERMINAL
Back Connected (Front Mounted Only)
1
9
3/8-16 Stud
2
14
3/8-16 Screw, Line & Load
5
14
3/8-16 Short Stud
Front Connected (Back Mounted Only)
11
3
Box Wire Connector, Line & Load
4
14
3/8-16 Screw, Line & Load
Max Rating
250A
700A
250A
Max Rating
700A
700A
Email: sales
@
carlingtech.com Application Support: team2@carlingtech.com
Phone: (860) 793–9281 Fax: (860) 793–9231
www.carlingtech.com
F-Series Circuit Breaker - Handle – Circuit & Terminal Diagrams
| 5
Circuit & Terminal Diagrams: in. [mm]
Notes:
1
All dimensions are in inches [millimeters].
2
Tolerance ±.020 [.51] unless otherwise specified.
Email: sales
@
carlingtech.com Application Support: team2@carlingtech.com
Phone: (860) 793–9281 Fax: (860) 793–9231
www.carlingtech.com
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