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7-2151788-7

Description
OC-062F063F-CRIMPTOOLINGKIT
CategoryTools and equipment   
File Size5MB，4 Pages
ManufacturerTE Connectivity
Websitehttp://www.te.com
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OC-062F063F-CRIMPTOOLINGKIT

7-2151788-7 Parametric

Parameter NameAttribute value
Molds and product categoriesOCEAN

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8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
SET UP GAUGE
2119599-1
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
2119950-1
2161326-1
2119949-1
2119951-1
2119949-1
-
2161326-1
2119951-1
1338685-1
-
-
-
PART NUMBERS REQUIRED
8- 2151788 -5
5-18022-5
5-18022-5
1901094-3
2119653-1
1901094-3
2119653-1
-
-
-
2119641-1
2119799-1
-
-
-
-
-
2168400-6
2063440-1
-
-
-
(QUANTITY 2)
A
66
A
A1
RELEASE
ECR-14-012652
04FEB2013
22AUG2014
L.Z
YY
S.X
UG
2151788 -1
A
FINE CRIMP HEIGHT ADJUST
MECHANICAL
2151788 -2
2151788 -5
D
A
A
A
A
A
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
4
PNEUMATIC
SERVO
LATCH PLATE
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
-
-
-
-
1338685-1
-
8- 2151788 -4
8- 2151788 -5
5-18022-5
-
-
-
6
1
1
1
1
-
-
-
-
-
1
1
1
1
-
REF
-
-
-
-
-
1
-
1
1
1
1
1
2
3
1
-
1
-
4
1
1
1
-
-
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
-
1
-
1
1
1
1
1
1
2
-
-
1
1
1
1
1
1
-
1
-
-
-
1
1
1
1
1
1
-
2
-
-
1
-
1
-
4
1
1
1
-
-
1
-
1
-
-
1
1
-
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
-
1
-
1
1
1
1
2
-
-
1
1
1
1
1
1
-
1
-
-
-
1
1
1
1
1
1
-
2
1
3
1
-
1
-
4
1
1
1
-
-
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
-
1
-
1
1
1
1
-
-
1
-
-
1
1
1
1
2
1
1
1
1
-
-
1
-
1
1
1
1
1
2
1
3
1
1
1
1
4
1
1
1
1
-
-
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
-
1
1
1
1
1
-
1
-
-
-
1
1
1
1
-
1
-
-
-
-
-
1
-
1
1
1
1
1
2
1
3
1
1
1
1
4
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
-
1
4
2119950-1
-
-
1338685-1
1338685-1
-
-
-
-
8- 2151788 -4
5-18022-5
-
-
2168400-6
(QUANTITY 2)
-
-
-
-
-
-
-
-
-
-
-
-
2119641-1
-
-
-
2119799-1
-
-
-
-
-
2063440-1
-
-
-
-
2151788 -6
7- 2151788 -7
2151788 -7
SERVO
LATCH PLATE
12
NONE
-
-
-
-
CRIMP
WIRE
INSUL
APPLICATOR DATA
1.58 mm [.062]
1.60 mm [.063]
SIZE
TYPE
APPLICATOR INSTRUCTIONS
408-10389
F
F
-
-
-
-
-
-
-
-
REF REF REF REF
REF REF
TERMINAL DATA:
TERMINAL NAME:
3.60-4.00 mm [.142-.157 IN]
WIRE STRIP LENGTH
SOCKET CONTACT
n
JAE TERMINAL
TE CRIMP SPECIFICATION
INSULATION DIAMETER RANGE
0.00-1.65 mm [.000-.065 IN]
-
-
-
-
-
-
-
6
REF REF
C
TERMINAL
APPLICATION
SPECIFICATION
NONE
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
1832424-1
C1__DWG_PN_1_0
C1__DWG_PN_1_1
-
-
-
-
-
-
-
-
JAE TERMINAL
M34S75C4F2
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
JAE TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_2_1
WIRE
SIZE
0.50mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
1.00+/-0.05 [.039+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
9
W1__FA_SETTING_1
-
6
-
-
-
-
-
-
-
-
-
-
7.5
1
2
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
6
-
-
-
-
-
-
-
-
-
-
-
-
B
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2151788
2151788
2151788
2151788
-4
-4
-5
-6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
& 252.
& 62.
1
-
-
-
-
-
1
-
-
-
-
7
8
9
1
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
-
-
-
-
-
-
-
-
-
1
-
-
-
1
1
-
1
-
-
-
-
-
-
1
-
1
-
-
-
1
1
-
-
1
1
1
1
1
1
-
-
1
-
-
-
1
1
-
10
11
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2119758-1
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
-
1
2119957-2
-
1
8-21084-0_GATD
-
1
2119640-1
-
1
2079988_GATD
-
1
2119641-1
-
1
2119798-1
-
1
1-22279-3_SIMP
-
1
2119758
A
12
-77 -7
-6
-5
-2
-1
PART NO
DESCRIPTION
260
252
250
249
248
247
246
245
ITEM
NO
1
1
1
1
1
-
1
2119082-8
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
993111-1
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
455888-6
22278-8
854769-4
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
21028-2
1338685-1
2168400-1
1-5018030-0
1901681-5
1-1752354-6
18023-9
2119652-1
2119653-1
2119656-9
2119370-1
2079383-7
2119645-1
2119957-1
2119644-1
2119085-1
2119092-1
1752356-3
2079383-5
2161328-1
1320908-6
2119959-1
455888-3
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
1633861-1
1-1633932-6
-
-
1-2119780-2
3-238011-3
1803017-7
-
4-1333281-2
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
SPRING, COMPRESSION
HOLDER, INS
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
PIN, SLOTTED SPRING .062 X .250
PAWL, FEED
SHCS, LOW HEAD, RoHS, M4 X 12
NUT, HEX, REG, RoHS, M3.5
HOLDDOWN, TERMINAL
STANDOFF,HOLD-DOWN
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
SHEAR, FLOATING
ANVIL, COMBINATION
-
-
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F
-
CRIMPER, WIRE PREMIUM
-
1
2119082-8
-
1
2079764
-
1
2119083
-
1
7-18023-7
-
2
2168400-6
-
1
2119580-1
-
1
2063440-1
-
1
2119740-2
..
1
1901094-3
-
1
993111-1
-
1
8-22280-7_SIMP
-
1
1752353-2
-
1
1901680-2
-
2
21045-3
-
1
994969-1_GATD
-
1
COUNTER_994970
-
1
240638
-
1
3-23627-7
-
1
2119799
-
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
-
1
1-18028-2
-
1
2119944-1
-
1
455888-6
-
1
SIMP_22278-8
-
1
854769-4
-
1
2119956-1
-
1
2119740-1
-
2
2168078-1
-
1
2119793
-
3
992763-5
-
1
2079383-4
-
1
5-18022-5
-
1
21028-2
-
1
1338685-1
-
4
2168400-1
-
1
1-5018030-0
-
1
1901681-5
-
1
1-1752354-6
-
3
18023-9
-
1
2119652
-
1
2119653
-
1
2119656-9
-
1
2119370
-
1
2079383-7
-
1
2119645
-
1
2119957-1
-
1
2119644-1
-
1
2119085
-
1
2119092-1
-
1
1752356-3
-
2
2079383-5
-
1
2161328
-
1
1320908-6
-
1
2119959-1
-
1
455888-3
-
1
1320928-2
-
1
2168083-2
-
1
1-18028-2
-
1
2119533
-
1
2119806
-
1
SIMP_3-22280-3
-
1
1-356885-4
-
1
2119805-1
-
1
1633861-1
-
1
1-1633932-6
..
1
ITEM_7
..
1
ITEM_6
-
1
1-2119780-2
-
1
3-238011-3
-
1
1803017-7
..
1
ITEM_2
-
1
4-1333281-2
-77 -7
DIMENSIONS:
-6
-5
-2
-1
DWN
CHK
PART NO
L.ZHANG
L.ZHANG
S.XI
-
-
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
19OCT2012
19OCT2012
19OCT2012
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
244
243
242
241
240
239
238
213
198
177
176
175
174
172
166
164
163
137
136
135
133
119
117
82
77
74
71
67
66
63
62
60
59
58
56
54
52
51
50
49
48
47
46
44
41
40
39
38
37
35
34
33
32
30
29
28
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
D
C
B
A
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
ATLANTIC VERSION
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151788
SCALE
RESTRICTED TO
00779
1:2
SHEET
1
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
A1

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