Fine Adjust Applicator for Sabre™ Male Flat Blade Crimp Terminals
FineAdjust
Applicator
Application Tooling
Specification Sheet
Order No. 63901-3100
FEATURES
Directly adapts to most automatic wire processing machines
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the
applicator from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006")
for conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
SCOPE
Products: Sabre™ Male Flat Blade Crimp Terminal, (2) 18 AWG (UL1015), and (2) 20 AWG (UL1015) wire stacked
vertically.
Insulation Diameter
Strip Length
IPC/WHMA-A620 (1) Terminal (2)
Terminal Series No. Terminal Order No.
AWG mm²
Type
mm
In.
mm
In.
mm
In.
(2) 18 (2) 0.80 UL1015
2.85
.112
2.85 .112
43178-2001
(2) 20 (2) 0.50 UL1015
2.54
.100
2.54 .100
43178-2002
43178
(1) 18 (1) 0.80
2.85
.112
2.85 .112 3.96-5.54 .156-.218
43178-6001
+
+
UL1015
+
+
+
+
43178-6002
(1) 20 (1) 0.50
2.54
.100
2.54 .100
(1) To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.
(2) Overall insulation OD specification for terminal.
Wire Size and Type
Doc No: ATS-639013100
Revision: D
Release Date: 11-13-09
Revision Date: 06-30-14
UNCONTROLLED COPY
Page 1 of 6
Fine Adjust Applicator for Sabre™ Male Flat Blade Crimp Terminals
DEFINITION OF TERMS
STRIP LENGTH
BRUSH
BELL MOUTH
CONDUCTOR
CRIMP HEIGHT
BEND UP
ROLLING
TWISTING
CUT-OFF TAB
INSULATION CRIMP
CONDUCTOR CRIMP
BEND
DOWN
SEAM
Wire Feeding Orientation
This Applicator and crimp was developed for (2) 18 AWG UL 1015 or (2) 20 AWG UL 1015 wires in a
vertically
stacked
orientation. See the following illustrations below.
WIRES
VERTICALLY
STACKED
SMALLER WIRE
ON TOP
(IF APPLICABLE)
WIRES
SIDE BY SIDE
TERMINAL
WIRES
VERTICALLY
STACKED
WIRES
SIDE BY SIDE
TERMINAL
YES
NO
Doc No: ATS-639013100
Revision: D
Release Date: 11-13-09
Revision Date: 06-30-14
UNCONTROLLED COPY
Page 2 of 6
Fine Adjust Applicator for Sabre™ Male Flat Blade Crimp Terminals
CRIMP SPECIFICATION
Terminal Series No.
43178
Bell mouth
mm
In.
0.25-1.00 .010-.039
Cut-off Tab Maximum
mm
In.
0.50
.019
Conductor Brush
mm
In.
1.50
.059
Seam
Seam shall not be open
and no wire allowed out
of the crimping area
Terminal Series No.
43178
Bend up Bend down
Degree
3
3
Twist Roll
Degree
4
8
Punch Width (Ref)
Conductor Insulation
mm
In
mm
In
3.40
.133
3.60
.142
After crimping, the conductor profile should measure the following.
Terminal Series No.
Wire Size
Crimp Height
Pull Force Minimum
2
AWG
mm
mm
In.
N
Lb.
(2) 18 (2) 0.80 1.75-1.85 .069-.073
88.9
20.0
(2) 20 (2) 0.50 1.65-1.75 .065-.069
57.9
13.0
43178
(1) 18 (1) 0.80
+
+
1.70-1.80 .067-.071
●57.9
●13.0
(1) 20 (1) 0.50
●Pull
testing is performed on the smaller wire (If applicable)
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639013100
Revision: D
Release Date: 11-13-09
Revision Date: 06-30-14
UNCONTROLLED COPY
Page 3 of 6
Fine Adjust Applicator for Sabre™ Male Flat Blade Crimp Terminals
PARTS LIST
FineAdjust Applicator 63901-3100
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63901-3170
63901-3170
Tool Kit (All “Y” Items)
REF
1
63457-3401
63457-3401
Conductor Punch
1Y
2
63445-3443
63445-3443
Conductor Anvil
1Y
3
63446-3623
63446-3623
Insulation Punch
1Y
4
63445-3622
63445-3622
Insulation Anvil
1Y
5
63443-0037
63443-0037
Front Cut-Off Plunger
1Y
6
63443-0038
63443-0038
Front Plunger Retainer
1Y
Other Components
7
11-18-4083
60707-8
Feed Guide
1
8
63443-0009
63443-0009
Front Scrap Chute
1
9
63443-0024
63443-0024
Key
1
10
63443-0082
63443-0082
Striker
1
11
63443-0083
63443-0083
Striker Screw
1
12
63443-0090
63443-0090
Wire Stop
1
13
63443-1712
63443-1712
18.20mm Height Spacer
1
14
63443-2215
63443-2215
15.00mm Spacer
1
15
63443-2301
63443-2301
3.05mm Spacer
1
16
63443-6121
63443-6121
Rear Cover
1
17
63700-0539
63700-0539
Compression Spring
1
Frame
18
63800-4901
63800-4901
Top
1
19
63801-3281
63801-3281
Base
1
20
63801-4650
63801-4650
Track
1
Hardware
21
N/A
N/A
M3 by 6 Long SHCS
2**
22
N/A
N/A
M3 by 6 Long FHCS
1**
23
N/A
N/A
M4 by 6 Long SHCS
2**
24
N/A
N/A
M4 by 12 Long BHCS
2**
25
N/A
N/A
M4 by 50 Long SHCS
2**
26
N/A
N/A
M5 by 12 Long SHCS
1**
27
N/A
N/A
M3 by 4 Long Set Screw
1**
28
N/A
N/A
#10-32 by 3/8”Long Flat Point SSS
1**
29
N/A
N/A
#10-32 Hex Jam Nut
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639013100
Revision: D
Release Date: 11-13-09
Revision Date: 06-30-14
UNCONTROLLED COPY
Page 4 of 6
Fine Adjust Applicator for Sabre™ Male Flat Blade Crimp Terminals
Assembly Drawing
18
28
29
3
10
1
24 (2)
11
27
16
18
20
21 (2)
7
19
12
26
5
2
17
6
13
4
14
15
12
23
9
Figure 1
22
25
(2)
8
23
Doc No: ATS-639013100
Revision: D
Release Date: 11-13-09
Revision Date: 06-30-14
UNCONTROLLED COPY
Page 5 of 6
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