Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended-- use, production operations is available.
Locator
Assembly
(Supplied with
Die Assembly)
Front of Tool
(Lower Side)
Die
Assembly
Moving Jaw
Ratchet
Adjustment
Wheel
The PRO-- CRIMPER III Hand Crimping Tool Assembly is a “Commercial”
grade tool and is designed primarily for field installation, repair, maintenance
work, or prototyping in industrial, commercial, or institutional applications.
Product crimped with this tool will meet the crimp height requirement for hand
tools in the appropriate 114 series specification, but may not comply with other
feature parameters of the specification. Tyco Electronics offers a variety of
tools to satisfy your performance requirements. For additional information,
contact the Technical Assistance Center at 1-- 800-- 722-- 1111.
Stationary Jaw
Back of Tool
(Wire Side)
Pivot Pin
PRO-- CRIMPER III
Hand Crimping Tool
Frame 345940-- 1
(408-- 9930)
Stationary
Handle
Moving Handle
TE Die Assembly
Locator Assembly
{
Contact
Family
}
FFC Round Wire
Pin and Receptacle
Contacts
Wire
Size
(AWG)
26--22
Ins. Dia.
(mm [In.])
1.0 to 1.4
[.040 to .056]
Strip Length
(mm [In.])
2.8 to 3.6
.110 to .140
58535--2
58516--1
}
Supplied with Die Assembly.. Also Available separately.
}
Contact the Technical Assistance Center or Product Information (see below) for specific contact part numbers.
Figure 1
1. INTRODUCTION
PRO--CRIMPER III Hand Crimping Tool
Assembly 58535--1 consists of Die Assembly
58535--2 and PRO--CRIMPER III Hand Crimping Tool
Frame 354940--1. The die assembly consists of
crimping dies and a locator assembly.
Read these instructions thoroughly before crimping
any contacts.
NOTE
i
Dimensions on this sheet are in millimeters [with
inch equivalents provided in brackets]. Figures
and illustrations are for identification only and are
not drawn to scale.
Reasons for reissue are provided in Section 11,
REVISION SUMMARY.
2. DESCRIPTION
(Figures 1 and 2)
The tool features a tool frame with a stationary jaw
and handle, a moving jaw, a moving handle, and an
TOOLING ASSISTANCE CENTER 1-- 800-- 722-- 1111
E2009
Tyco Electronics Corporation, Harrisburg, PA
PRODUCT INFORMATION 1-- 800-- 522-- 6752
All International Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at
www.tycoelectronics.com
1
of 6
LOC B
PRO- CRIMPER III Hand Crimping Tool Assembly 58535- 1
adjustable ratchet that ensures full contact crimping.
The tool frame holds a die assembly with two
crimping sections.
The die assembly features a wire anvil, an insulation
anvil, a wire crimper, and an insulation crimper.
Attached to the outside of the frame is a locator
assembly, which contains a locator, a spring retainer,
and a contact support.
Die retaining pins and die retaining screws are used
to position and secure the dies in the tool frame. A
nut is used on the upper die retaining screw to hold
the locator assembly in place.
408- 4021
5. Place the wire crimper and insulation crimper so
that their chamfered sides and their marked
surfaces face outward, when mounted in the
stationary jaw of the tool frame.
6. Insert the two die retaining pins.
7. Insert the long die retaining screw through the
jaw and through both crimper dies, and tighten the
screw just enough to hold the dies in place. Do
not
tighten the screw completely at this time.
8. Carefully close the tool handles, making sure
that the anvils and crimpers align properly.
Continue closing the tool handles until the ratchet
in the tool frame has engaged sufficiently to hold
the anvils and crimpers in place, then tighten both
die retaining screws.
9. Place the locator assembly over the end of the
long screw, and position the locator assembly
against the side of the tool jaw.
10. Place the nut onto the end of the long screw
and tighten the nut enough to hold the locator
assembly in place, while still allowing the locator to
slide up and down.
11. To disassemble, close the tool handles until the
ratchet releases, remove the nut, the locator
assembly, the two die retaining screws, and the
four die retaining pins, and slide the anvils and
crimpers out of the tool jaws.
3. INSTALLATION AND REMOVAL OF DIE SET
AND LOCATOR ASSEMBLY
(Figure 2)
1. Open the tool handles and remove the two die
retaining screws from the tool jaws.
2. Place the wire anvil and insulation anvil so that
their chamfered sides and their marked surfaces
face outward, when mounted in the moving jaw of
the tool frame.
3. Insert the two die retaining pins.
4. Insert the short die retaining screw through the
jaw and through both anvil dies, and tighten the
screw just enough to hold the dies in place. Do
not
tighten the screw completely at this time.
Nut
Locator
Assembly
Tool Frame
Locator
Insulation
Crimper
Die Retaining
Pins
Chamfer
Wire Crimper
Offset
Wire Anvil
Insulation
Anvil
Chamfer
Die Retaing Screws
Figure 2
2
of 6
Tyco Electronics Corporation
Rev
C
PRO- CRIMPER III Hand Crimping Tool Assembly 58535- 1
4. CONTACT SUPPORT ADJUSTMENT
(Figure 3
)
NOTE
408- 4021
contact is still being bent during crimping, repeat
the adjustment procedure.
i
The contact support is preset prior to shipment,
but minor adjustment may be necessary.
5. CRIMPING PROCEDURE
NOTE
1. Make a sample crimp and determine if the
contact is straight, bending upward, or bending
downward.
2. If adjustment is required, loosen the screw that
holds the contact support onto the locator
assembly.
NOTE
The ratchet has detents that create audible clicks
as the tool handles are closed.
i
This tool is provided with a crimp adjustment
feature. Initially, the crimp height should be
verified as specified in Figure 4. Refer to
Section 6, CRIMP HEIGHT INSPECTION, and
Section 7, RATCHET ADJUSTMENT, to verify
crimp height before using the tool to crimp
desired contacts and wire sizes.
i
3. Place a contact with wire into the proper nest
and close the tool handles until the ratchet reaches
the sixth click, or until the contact support touches
the contact.
4. Slightly loosen the nut that holds the locator
assembly onto the tool frame.
5. Move the contact support as required to
eliminate the bending of the contact.
6. Tighten the nut and close the handles until the
ratchet releases
7. Remove and inspect the contact.
8. Make another sample crimp. If the contact is
straight, tighten the contact support screw. If the
Contact
Support
Locator
Refer to the table in Figure 1 and select wire of the
specified size and insulation diameter. Strip the wire
to the length indicated in Figure 1, taking care not to
nick or cut wire strands. Select an applicable contact
and identify the appropriate crimp section according
to the wire size markings on the tool. Refer to
Figure 3 and proceed as follows:
1. Hold the tool so that the back (wire side) is
facing you. Squeeze tool handles together and
allow them to open fully.
2. Holding the contact by the mating end, insert the
contact — insulation barrel first — through the front
of the tool and into the appropriate crimp section.
3. Position the contact so that the mating end of
the contact is on the locator side of the tool, and so
that the open “U” of the wire and insulation barrels
face the top of the tool. Place the contact up into
the nest so that the movable locator drops into the
slot in the contact. Refer to Figure 3. Butt the front
end of the wire barrel against the movable locator.
Back of Tool
(Wire Side)
Contact
Strip Length
Adjustment
Screw for Contact
Support
Wire
Stabilizer Barrel
(Not Crimped)
Locator in Wire
Stop Slot
Wire Inserted
to Stop
Figure 3
Rev
C
Tyco Electronics Corporation
3
of 6
PRO- CRIMPER III Hand Crimping Tool Assembly 58535- 1
CAUTION
Make sure that both sides of the insulation barrel
are started evenly into the crimping section. Do
NOT attempt to crimp an improperly positioned
contact.
Position
Point on
Center of
Wire Barrel
Opposite
Seam
Modified
Anvil
“A”
408- 4021
!
4. Hold the contact in position and squeeze the
tool handles together until the ratchet engages
sufficiently to hold the contact in position. Do NOT
deform insulation barrel or wire barrel.
5. Insert stripped wire into contact insulation and
wire barrels until it is butted against the wire stop,
as shown in Figure 3.
6. Holding the wire in place, squeeze tool handles
together until ratchet releases. Allow tool handles
to open and remove crimped contact.
NOTE
The crimped contact may stick in the crimping
area, but the contact can be easily removed by
pushing downward on the top of the locator (see
Figure 3).
Wire Size
AWG (Max)
22
24
Crimp Section
(Wire Size Marking)
22
26--24
Figure 4
Crimp Height
Dim. “A” and
Tolerance
(+)
(mm [In.])
.71
.05
[.028
002]
.64
.05
[.025
.002]
i
7. Check the contact’s crimp height as described in
Section 6, CRIMP HEIGHT INSPECTION. If
necessary, adjust the crimp height as described in
Section 7, RATCHET ADJUSTMENT.
3. Observe the ratchet adjustment wheel. If a
tighter crimp is required, rotate the adjustment
wheel COUNTERCLOCKWISE to a
higher--numbered setting. If a looser crimp is
required, rotate the adjustment wheel
CLOCKWISE to a lower--numbered setting.
4. Replace the lockscrew.
5. Make a sample crimp and measure the crimp
height. If the dimension is acceptable, replace and
secure the lockscrew. If the dimension is
unacceptable, continue to adjust the ratchet, and
again measure a sample crimp.
Screwdriver
6. CRIMP HEIGHT INSPECTION
Crimp height inspection is performed through the use
of a micrometer with a modified anvil, commonly
referred to as a crimp--height comparator. Tyco
Electronics does not manufacture or market
crimp--height comparators. Detailed information on
obtaining and using crimp--height comparators can be
found in instruction sheet 408--7424.
Proceed as follows:
1. Refer to Figure 4 and select a wire (maximum
size) for each crimp section listed.
2. Refer to Section 5, CRIMPING PROCEDURE,
and crimp the contact(s) accordingly.
3. Using a crimp height comparator, measure the
wire barrel crimp height as shown in Figure 4. If the
crimp height conforms to that shown in the table,
the tool is considered dimensionally correct. If not,
the tool must be adjusted. Refer to Section 7,
RATCHET ADJUSTMENT.
Ratchet
Adjustment
Wheel
7. RATCHET (Crimp Height) ADJUSTMENT
(Figure 5)
1. Remove the lockscrew from the ratchet
adjustment wheel.
2. With a screwdriver, adjust the ratchet wheel
from the locator side of the tool.
Lockscrew
Figure 5
4
of 6
Tyco Electronics Corporation
Rev
C
PRO- CRIMPER III Hand Crimping Tool Assembly 58535- 1
8. MAINTENANCE
Ensure that the tool and dies are clean by wiping
them with a clean, soft cloth. Remove any debris with
a clean, soft brush. Do not use objects that could
damage the tool. When not in use, keep handles
closed to prevent objects from becoming lodged in
the crimping dies, and store in a clean, dry area.
408- 4021
replacement nut and a variety of pins, rings, screws,
and springs.
If the dies are damaged or worn excessively, they
must be replaced.
Order the repair kit and replaceable parts through
your Tyco Electronics representative, or call
1--800--526--5142, or send a facsimile of your
purchase order to 1--717--986--7605, or write to:
CUSTOMER SERVICE (38--35)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
HARRISBURG PA 17105--3608
9. VISUAL INSPECTION
The crimping dies should be inspected on a regular
basis to ensure that they have not become worn or
damaged. Inspect the crimp sections for flattened,
chipped, worn, or broken areas. If damage or
abnormal wear is evident, the tool must be replaced.
See Section 10, REPLACEMENT.
11.REVISION SUMMARY
Revisions to this instruction sheet include:
10. REPLACEMENT
Customer--replaceable parts are shown in Figure 1.
Wu Ruida focuses on training high-end 3G embedded software engineers with high salary and in short supply in the market. Welcome to communicate with our 703 students! This batch of students graduated ...
Shanghai Boda Data Communication Co., Ltd. is recruiting FPGA design engineers and power development engineers. If you are interested, please send your resume to: yangrong@bdcom.com.cn , or leave your...
[code]Windows Embedded Standard SP2 genuine full set 9CD version
I won't go into detail about the software's features and introduction. You can check it out on Microsoft's official website ( http://ww...
I set a breakpoint at this step, and the IP array I drew is a string of numbers.I click next statement now, and run to the green area, and find that the IP has not changed.I re-run the program and run...
If the ultimate form of a car is a silicon-based life form, then in
the field of
intelligent driving
, it has gradually taken on the appearance of a "veteran driver." In
the field of
the ...[Details]
Most of the houses we live in now are elevator buildings, mainly because it is more convenient to go up and down the stairs! It can also make life more comfortable. It even helps to increase the ad...[Details]
Reflow soldering, a common soldering method in modern electronics manufacturing, primarily melts solder paste and pads to form solder joints. With technological advancements, soldering equipment ha...[Details]
Ever since the Tesla fire incident, electric cars, already known for their poor reputation, have been subjected to even more scathing criticism. Despite this, many people are still willing to buy t...[Details]
Common Mode Semiconductor has officially released its latest generation of power management ICs—the GM6506 series. This fully integrated high-frequency synchronous rectification step-down p...[Details]
On August 22, according to the Ministry of Industry and Information Technology's official website, my country's first mandatory national standard for the control of hazardous substances in electric...[Details]
Overview
As handheld voice communication devices become more and more popular, they are increasingly used in noisy environments, such as airports, busy roads, crowded bars, etc. In such noisy ...[Details]
With the rapid development of electric vehicles in my country, people are beginning to pay attention to the issue of radiation from electric vehicles. We all know that mobile phones emit radiation,...[Details]
Tires are a very important component for cars. They are related to the driving experience of the vehicle. We are almost inseparable from cars in our daily lives. For tires, according to the role of...[Details]
Industrial computers with GPUs leverage powerful parallel processing to build deep learning models to analyze and respond to optical inputs. The systems develop an understanding of visual data to i...[Details]
Magna's integrated in-cabin perception system fuses vision and millimeter-wave radar data to detect the presence of passengers, identify stranded children, monitor driver fatigue and vital signs, a...[Details]
Intel®
Xeon®
6
-
core processors now support the new Amazon EC2 R8i and R8i-flex instances on Amazon Web Services (AWS).
These new instances offer superior performance and fast...[Details]
A tubular motor is an electric motor that is typically used to control the movement of machines and equipment. Tubular motors are generally divided into two categories: linear tubular motors and ro...[Details]
Tools/Materials
Yitong Chuanglian MODBUS to PROFIBUS Gateway YT-PB-03
Siemens s7-300
This article describes how to configure the YT-PB-03 MODBUS to PROFIBUS gat...[Details]
A scale, a large, ground-mounted scale, is typically used to measure the tonnage of truck cargo. It's the primary weighing device used in factories, mines, and businesses for bulk cargo measurement...[Details]
Embedded System
京公网安备 11010802033920号
EEWORLD
