Fine Adjust Applicator for CRC™ Crimp Terminal
FineAdjust Applicator
Specification Sheet
Order No. 63865-5100
FEATURES
Directly adapts to most automatic wire processing machines
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the
applicator from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006")
for conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
SCOPE
Products: CRC™ (Compact Robot Connector) Shielded Rectangular I/O Crimp pins and sockets, 24-28 AWG.
Terminal Series No.
56116
56118
Terminal Order No.
56116-8090
56116-8290
56118-8090
56118-8290
56120-8090
56120-8290
56120-8490
56120-8699
56116-8099
56116-8299
56118-8099
56118-8299
56120-8099
56120-8299
56120-8499
56120-8690
56116-8228
56118-8228
Wire Size
AWG
mm²
Insulation Diameter
Maximum
mm
In.
1.60
1.60
.063
.063
Strip Length
mm
In.
24-28 0.22-0.08
24-28 0.22-0.08
2.70-3.20 .106-.126
2.70-3.20 .106-.126
56120
56120-8228
56120-8428
24-28 0.22-0.08
56120-8628
1.60
.063
2.70-3.20 .106-.126
DEFINITION OF TERMS
BRUSH
BELL
MOUTH
CONDUCTOR
CRIMP
SEAM
BEND UP
ROLLING
INSULATION
CRIMP
STRIP
LENGTH
CUT-OFF
TAB
TWISTING
BEND
DOWN
CRIMP HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.
Doc No: ATS-638655100
Revision: B
Release Date: 07-02-03
Revision Date: 09-01-09
UNCONTROLLED COPY
Page 1 of 5
Fine Adjust Applicator for CRC™ Crimp Terminal
CRIMP SPECIFICATION
Bell mouth
mm
In.
0.10-0.60 .004-.024
0.10-0.60 .004-.024
0.10-0.60 .004-.024
Cut-off Tab Maximum
mm
In.
0.25
.010
0.25
.010
0.25
.010
Conductor Brush
mm
In.
0.00-0.50 .000-.020
0.00-0.50 .000-.020
0.00-0.50 .000-.020
Terminal Series No.
56116
56118
56120
Terminal Series No.
56116
56118
56120
Bend up Bend down Twist
Degree
4
4
4
3
3
3
Roll
Degree
4
8
4
8
4
8
Punch Width mm (Ref)
Seam
Conductor Insulation
mm In mm In
Seam shall not be open
1.20 .047 1.80 .070 and no wire allowed out
1.20 .047 1.80 .070
of the crimping area
1.20 .047 1.80 .070
After crimping, the conductor profile should measure the following.
Terminal Series No.
56116
Wire Size
AWG mm
2
24
0.20
26
0.12
28
0.08
24
0.20
26
0.12
28
0.08
24
0.20
26
0.12
28
0.08
Crimp Height
mm
In.
0.72-0.77 .028-.030
0.67-0.72 .026-.028
0.64-0.69 .025-.027
0.72-0.77 .028-.030
0.67-0.72 .026-.028
0.64-0.69 .025-.027
0.72-0.77 .028-.030
0.67-0.72 .026-.028
0.64-0.69 .025-.027
Pull Force Minimum
N
Lb.
29.4
6.60
19.6
4.40
9.8
2.20
29.4
6.60
19.6
4.40
9.8
2.20
29.4
6.60
19.6
4.40
9.8
2.20
56118
56120
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Doc No: ATS-638655100
Revision: B
Release Date: 07-02-03
Revision Date: 09-01-09
UNCONTROLLED COPY
Page 2 of 5
Fine Adjust Applicator for CRC™ Crimp Terminal
PARTS LIST
FineAdjust Applicator 63865-5100
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63865-5170
63865-5170
Tool Kit (All “Y” Items)
REF
1
63444-1217
63444-1217
Conductor Punch
1Y
2
63445-1229
63445-1229
Conductor Anvil
1Y
3
63446-1812
63446-1812
Insulation Punch
1Y
4
63445-1813
63445-1813
Insulation Anvil
1Y
5
63443-0003
63443-0003
Cut-Off Plunger
1Y
6
63443-0012
63443-0012
Front Plunger Retainer
1Y
Other Components
7
11-18-4083
60707-8
Feed Guide
1
8
11-24-1067
4996-4
Cut-off Plunger Spring
1
9
11-24-1082
4996-20
Compression Spring
1
10
63443-0009
63443-0009
Scrape Chute
1
11
63443-0021
63443-0021
Lower Tooling Key
1
12
63443-0043
63443-0043
Shank
1
13
63443-2422
63443-2422
Anvil Mount
1
14
63443-3101
63443-3101
Front Plunger Striker
1
15
63443-6003
63443-6003
Rear Cover
1
16
63865-5101
63865-5101
Terminal Hold Down
1
17
63865-5102
63865-5102
Wire Stop
1
Frame
18
63800-4901
63800-4901
Top
1
19
63801-3281
63801-3281
Base
1
20
63801-4650
63801-4650
Track
1
Hardware
21
N/A
N/A
M3 by 6 Long SHCS
2**
22
N/A
N/A
M3 by 8 Long SHCS
1**
23
N/A
N/A
M4 by 6 Long SHCS
1**
24
N/A
N/A
M4 by 12 Long BHCS
2**
25
N/A
N/A
M4 by 16 Long SHCS
1**
26
N/A
N/A
M4 by 20 Long SHCS
1**
27
N/A
N/A
M4 by 50 Long SHCS
1**
28
N/A
N/A
3MM by 6 Long Roll Pin
1**
29
N/A
N/A
#10-32 by 3/8”Long Flat Point SSS
1**
30
N/A
N/A
#10-32 Hex Jam Nut
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-638655100
Revision: B
Release Date: 07-02-03
Revision Date: 09-01-09
UNCONTROLLED COPY
Page 3 of 5
Fine Adjust Applicator for CRC™ Crimp Terminal
Assembly Drawing
18
29
30
24
15
(2)
1
3
9
12
14
16
(2)
22
21
7
5
8
18
6
10
26
23
25
19
20
27
2
17
Figure 1
13
11
4
28
Doc No: ATS-638655100
Revision: B
Release Date: 07-02-03
Revision Date: 09-01-09
UNCONTROLLED COPY
Page 4 of 5
Fine Adjust Applicator for CRC™ Crimp Terminal
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all
screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the FineAdjust Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.8mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION:
To prevent injury never operate this Applicator without the guards supplied with the press or
wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction
manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
Americas Headquarters
Lisle, Illinois 60532 U.S.A.
1-800-78MOLEX
amerinfo@molex.com
Far East North Headquarters
Yamato, Kanagawa, Japan
81-462-65-2324
feninfo@molex.com
Far East South Headquarters
Jurong, Singapore
65-6-268-6868
fesinfo@molex.com
European Headquarters
Munich, Germany
49-89-413092-0
eurinfo@molex.com
Corporate Headquarters
2222 Wellington Ct.
Lisle, IL 60532 U.S.A.
630-969-4550
Fax: 630-969-1352
Visit our Web site at http://www.molex.com
Doc No: ATS-638655100
Revision: B
Release Date: 07-02-03
Revision Date: 09-01-09
UNCONTROLLED COPY
Page 5 of 5
PCB Design
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