Fine Adjust Applicator for Mini-Fit ™ Crimp Terminals
FineAdjust
Applicator
Application Tooling
Specification Sheet
Order No. 63900-2600
FEATURES
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
Directly adapts to most automatic wire processing machines
SCOPE
Products: Mini-Fit Jr. ™, Mini-Fit HCS™, and Mini-Fit Plus HCS™ Crimp Terminal 18-24 AWG with large
insulation OD’s.
Terminal
Series No.
Terminal Order No.
39-00-0038
39-00-0059
39-00-0108
39-00-0153
39-00-0169
39-00-0181
39-00-0200
39-00-0213
39-00-0407
39-00-0419
39-00-0428
39-00-0440
39-00-0040
39-00-0061
39-00-0120
39-00-0126
39-00-0411
39-00-0426
39-00-0430
40-01-0853
98-00-0174
30490-0002
30490-2002
44476-1111
44478-1111
Wire Size
AWG
mm²
Insulation Diameter
IPC/WHMA-A620 (1)
Terminal (2)
mm
In.
mm
In.
Strip Length
mm
In.
5556
5558
39-00-0055
39-00-0073
39-00-0114
39-00-0163
39-00-0175
39-00-0194
18-24 0.80-0.20 2.50-2.95 .098-.116 1.30-3.10 .051-.122 3.00-3.50 .118-.138
39-00-0207
39-00-0405
39-00-0410
39-00-0425
39-00-0436
40-13-0851
39-00-0053
39-00-0075
39-00-0121
39-00-0219
39-00-0420 18-24 0.80-0.20 2.50-2.95 .098-.116 1.30-3.10 .051-.122 3.00-3.50 .118-.138
39-00-0427
39-00-0437
40-13-0853
30490-1002
18-24 0.80-0.20 2.50-2.95 .098-.116 1.30-3.10 .051-.122 3.00-3.50 .118-.138
30490
44476
44478
44476-1211 18-20 0.80-0.50 2.50-2.95 .098-.116 1.30-3.10 .051-.122 3.00-3.50 .118-.138
44478-1211 18-20 0.80-0.50 2.50-2.95 .098-.116 1.30-3.10 .051-.122 3.00-3.50 .118-.138
Doc No: ATS-639002600
Revision: J
Release Date: 08-13-07
Revision Date: 10-21-11
UNCONTROLLED COPY
Page 1 of 6
Fine Adjust Applicator for Mini-Fit ™ Crimp Terminals
Terminal
Series No.
44485
Terminal Order No.
Wire Size
AWG
mm²
Insulation Diameter
IPC/WHMA-A620 (1)
Terminal (2)
mm
In.
mm
In.
Strip Length
mm
In.
44485-1211 44485-1311
18-24 0.80-0.20 2.50-2.95 .098-.116 1.30-3.10 .051-.122
44485-1411
45750
45750-1111 45750-1211 18-20 0.80-0.50 2.50-2.95 .098-.116 1.65-2.95 .065-.116
46012-1111 46012-1141
46012
18-20 0.80-0.50 2.50-2.95 .098-.116 1.65-2.95 .065-.116
46012-1211 46012-1241
46018
46018-1541
18-20 0.80-0.50 2.50-2.95 .098-.116 1.65-2.95 .065-.116
46083-1111 46083-1121
46083
18-20 0.80-0.50 2.50-2.95 .098-.116 1.65-2.95 .065-.116
46083-1211 46083-1221
46098
46098-1541
18-20 0.80-0.50 2.50-2.95 .098-.116 1.65-2.95 .065-.116
46134-1111 46134-1121
46134
18-20 0.80-0.50 2.50-2.95 .098-.116 1.65-2.95 .065-.116
46134-1211 46134-1221
(1) To achieve optimum IPC-A620 insulation crimps, use this insulation OD range (example UL1015).
(2) Overall insulation OD specification for terminal.
Applicator 63900-2900 should be used for insulation OD 1.65-2.05mm (example UL1007).
Applicator 63901-5600 should be used for insulation OD 1.90-2.30mm.
Applicator 63902-3900 should be used for insulation OD 1.40-1.70mm.
Applicator 63902-4900 should be used for insulation OD 2.30-2.60mm.
3.00-3.50 .118-.138
3.00-3.50 .118-.138
3.00-3.50 .118-.138
3.00-3.50 .118-.138
3.00-3.50 .118-.138
3.00-3.50 .118-.138
3.00-3.50 .118-.138
DEFINITION OF TERMS
BRUSH
BELL
MOUTH
CONDUCTOR
CRIMP
SEAM
BEND UP
ROLLING
INSULATION
CRIMP
STRIP
LENGTH
CUT-OFF
TAB
TWISTING
BEND
DOWN
CRIMP HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
CRIMP SPECIFICATION
Terminal Series No.
5556 and 5558
30490
44476, 44478 and 44485
45750
46012 and 46018
46083 and 46098
46134
Bell mouth
mm
0.20-0.50
0.20-0.50
0.20-0.50
0.20-0.50
0.20-0.50
0.20-0.50
0.20-0.50
In.
.008-.020
.008-.020
.008-.020
.008-.020
.008-.020
.008-.020
.008-.020
Cut-off Tab
Maximum
mm
In.
0.30 .012
0.30 .012
0.30 .012
0.30 .012
0.30 .012
0.30 .012
0.30 .012
Conductor Brush
mm
0.00-1.00
0.00-1.00
0.00-1.00
0.00-1.00
0.00-1.00
0.00-1.00
0.00-1.00
In.
.000-.039
.000-.039
.000-.039
.000-.039
.000-.039
.000-.039
.000-.039
Doc No: ATS-639002600
Revision: J
Release Date: 08-13-07
Revision Date: 10-21-11
UNCONTROLLED COPY
Page 2 of 6
Fine Adjust Applicator for Mini-Fit ™ Crimp Terminals
Punch Width (Ref)
Conductor Insulation
mm
In.
mm
In.
1.60 .063 3.20 .126
1.60 .063 3.20 .126
1.60 .063 3.20 .126
1.60 .063 3.20 .126
1.60 .063 3.20 .126
1.60 .063 3.20 .126
1.60 .063 3.20 .126
Terminal Series No.
5556 and 5558
30490
44476, 44478 and 44485
45750
46012 and 46018
46083 and 46098
46134
Bend up
5
5
5
5
5
5
5
Bend down
2
2
2
2
2
2
2
Twist
Roll
Degree
Degree
5
15
5
15
5
15
5
15
5
15
5
15
5
15
Seam
Seam shall not be open
And no wire allowed out
of the crimping area
After crimping, the crimp profiles should measure the following:
Terminal Series No.
Wire Size
AWG
18
20
22
24
18
20
22
24
18
20
22
24
18
20
18
20
18
20
22
24
18
20
18
20
18
20
18
20
18
20
18
20
mm
2
0.80
0.50
0.35
0.20
0.80
0.50
0.35
0.20
0.80
0.50
0.35
0.20
0.80
0.50
0.80
0.50
0.80
0.50
0.35
0.20
0.80
0.50
0.80
0.50
0.80
0.50
0.80
0.50
0.80
0.50
0.80
0.50
Conductor
Crimp Height
Crimp Width (Ref)
mm
In.
mm
In.
0.97-1.07 .038-.042
1.68
.066
0.95-1.04 .037-.041
1.66
.065
0.85-0.94 .033-.037
1.65
.065
0.79-0.87 .031-.034
1.63
.064
0.97-1.07 .038-.042
1.68
.066
0.95-1.04 .037-.041
1.66
.065
0.85-0.94 .033-.037
1.65
.065
0.79-0.87 .031-.034
1.63
.064
0.97-1.07 .038-.042
1.68
.066
0.95-1.04 .037-.041
1.66
.065
0.85-0.94 .033-.037
1.65
.065
0.79-0.87 .031-.034
1.63
.064
0.97-1.07 .038-.042
1.68
.066
0.95-1.04 .037-.041
1.66
.065
0.97-1.07 .038-.042
1.68
.066
0.95-1.04 .037-.041
1.66
.065
0.97-1.07 .038-.042
1.68
.066
0.95-1.04 .037-.041
1.66
.065
0.85-0.94 .033-.037
1.65
.065
0.79-0.87 .031-.034
1.63
.064
0.97-1.07 .038-.042
1.68
.066
0.84-0.94 .033-.037
1.66
.065
0.97-1.07 .038-.042
1.68
.066
0.84-0.94 .033-.037
1.66
.065
0.97-1.07 .038-.042
1.68
.066
0.84-0.94 .033-.037
1.66
.065
0.97-1.07 .038-.042
1.68
.066
0.84-0.94 .033-.037
1.66
.065
0.97-1.07 .038-.042
1.68
.066
0.84-0.94 .033-.037
1.66
.065
0.97-1.07 .038-.042
1.68
.066
0.84-0.94 .033-.037
1.66
.065
Pull Force
Minimum
N
Lb.
88.0 19.8
58.7 13.2
39.1 8.8
29.3 6.6
88.0 19.8
58.7 13.2
39.1 8.8
29.3 6.6
88.0 19.8
58.7 13.2
39.1 8.8
29.3 6.6
68.4 15.4
58.7 13.2
68.4 15.4
58.7 13.2
88.0 19.8
58.7 13.2
39.1 8.8
29.3 6.6
68.4 15.4
58.7 13.2
68.4 15.4
58.7 13.2
68.4 15.4
58.7 13.2
68.4 15.4
58.7 13.2
68.4 15.4
58.7 13.2
68.4 15.4
58.7 13.2
5556
5558
30490
44476
44478
44485
45750
46012
46018
46083
46098
46134
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639002600
Revision: J
Release Date: 08-13-07
Revision Date: 10-21-11
UNCONTROLLED COPY
Page 3 of 6
Fine Adjust Applicator for Mini-Fit ™ Crimp Terminals
PARTS LIST
FineAdjust Applicator 63900-2600
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63900-2670
63900-2670
Tool Kit (All “Y” Items)
REF
1
63444-1609
63444-1609
Conductor Punch
1Y
2
63445-1646
63445-1646
Conductor Anvil
1Y
3
63446-3208
63446-3208
Insulation Punch
1Y
4
63445-3211
63445-3211
Insulation Anvil
1Y
5
63443-0002
63443-0002
Front Cut-Off Plunger
1Y
6
63443-0012
63443-0012
Front Plunger Retainer
1Y
Other Components
7
11-18-4083
60707-8
Feed Guide
1
8
11-24-1067
4996-4
Cut-Off Plunger Spring
1
9
11-40-4039
8302-5
Plunger Striker
1
10
63443-0009
63443-0009
Front Scrap Chute
1
11
63443-0024
63443-0024
Key
1
12
63443-0090
63443-0090
Wire Stop
1
13
63443-1717
63443-1717
Height Spacer
1
14
63443-2216
63443-2216
Coarse Spacer (16.00mm)
1
15
63443-2302
63443-2302
Fine Spacer (3.10mm)
1
16
63443-6111
63443-6111
Rear Cover
1
Frame
17
63800-4901
63800-4901
Top
1
18
63801-3281
63801-3281
Base
1
19
63801-4650
63801-4650
Track
1
Hardware
20
N/A
N/A
M3 by 6 Long SHCS
2**
21
N/A
N/A
M3 by 6 Long FHCS
1**
22
N/A
N/A
M4 by 6 Long SHCS
2**
23
N/A
N/A
M4 by 12 Long BHCS
2**
24
N/A
N/A
M4 by 50 Long SHCS
2**
25
N/A
N/A
M5 by 12 Long SHCS
1**
26
N/A
N/A
#10-32 by 3/8”Long Flat Point SSS
1**
27
N/A
N/A
#10-32 Hex Jam Nut
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639002600
Revision: J
Release Date: 08-13-07
Revision Date: 10-21-11
UNCONTROLLED COPY
Page 4 of 6
Fine Adjust Applicator for Mini-Fit ™ Crimp Terminals
Assembly Drawing
17
26
27
3
9
23
(2)
1
16
17
19
20
7
(2)
18
12
25
5
4
8
6
2
14
15
13
11
21
10
22
12
22
Figure 1
24
(2)
Doc No: ATS-639002600
Revision: J
Release Date: 08-13-07
Revision Date: 10-21-11
UNCONTROLLED COPY
Page 5 of 6
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