5-557967-2 datasheet, PDF - EEWORLD Datasheet

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5-557967-2: Description4 CONTACT(S), MALE, TELECOM AND DATACOM CONNECTOR, CRIMP, PLUG; CategoryThe connector The connector; File Size297KB，10 Pages; ManufacturerTE Connectivity; Websitehttp://www.te.com; Environmental Compliance

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4 CONTACT(S), MALE, TELECOM AND DATACOM CONNECTOR, CRIMP, PLUG

5-557967-2 Parametric

Parameter Name	Attribute value
Is it lead-free?	Lead free
Is it Rohs certified?	conform to
Reach Compliance Code	compliant
ECCN code	EAR99
Other features	1000 ASSEMBLIES PER BOX
body width	0.404 inch
subject depth	0.53 inch
body length	0.384 inch
Body/casing type	PLUG
Cable type	WIRE, STRANDED, FLAT
Connector type	TELECOM AND DATACOM CONNECTOR
Contact to complete cooperation	NOT SPECIFIED
Contact completed and terminated	GOLD FLASH OVER NICKEL
Contact point gender	MALE
Contact material	PHOSPHOR BRONZE
Contact resistance	30 mΩ
Contact style	TELCOM, MODULAR
DIN compliance	NO
Dielectric withstand voltage	1000VAC V
Durability	750 Cycles
empty shell	NO
Filter function	NO
IEC compliance	NO
maximum insertion force	22.24 N
Insulation resistance	500000000 Ω
Insulator color	BLUE
insulator material	POLYCARBONATE
JESD-609 code	e4
MIL compliance	NO
Mixed contacts	NO
Installation method	STRAIGHT
Installation type	CABLE
Number of ports	1
Number of rows loaded	1
Maximum operating temperature	60 °C
Minimum operating temperature	-40 °C
Options	GENERAL PURPOSE
Plating thickness	50u inch
Rated current (signal)	1.5 A
Guideline	CSA, UL
reliability	COMMERCIAL
Shell material	POLYCARBONATE
Termination type	CRIMP
Total number of contacts	4
UL Flammability Code	94V-0
Maximum wire diameter	26 AWG
Minimum wire diameter	28 AWG
Evacuation force-minimum value	22.24 N
Base Number Matches	1

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Application

Specification

114-6016

26 JAN 16 Rev L

Modular Plug Connectors (Standard and Small Conductor)

NOTE

All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and inches].

Unless otherwise specified, dimensions have a tolerance of ±0.13 [±.005] and angles have a tolerance of ±2°. Figures are for

identification only.

1. INTRODUCTION

This specification covers the requirements for application of standard and small conductor modular plug

connectors for voice and data applications. The modular plugs are available in standard and small conductor,

unshielded or shielded, with 2, 4, 6, 8, or 10 terminals on 1.02 [.040] centerline spacing. These modular plugs

are also available in line and keyed housing styles. The modular plugs contain universal terminals for use with

solid or stranded wire.

Each modular plug features two internal strain reliefs to protect the modular plug-to-cable and terminal-to-

conductor interface from damage when subjected to pulling or bending forces. The primary strain relief grips

the jacket and the secondary strain relief acts on the conductors. These modular plugs are terminated using the

insulation piercing technique. The modular plugs are available in loose piece for terminating with manual or

pneumatically-powered tools.

Basic terms and features of this product are provided in Figure 1.

Unshielded Modular Plug

Shielded Modular Plug

Terminal 1

Secondary (Conductor)

Strain Relief

Terminal 1

Housing

Primary (Jacket)

Strain Relief

Housing

Locking Latch

Figure 1

Shield

Cable Opening

2. REFERENCE MATERIAL

2.1. Revision Summary

Revisions to this application specification include:



Modified paragraph 1, modified paragraph 2.2 with new Catalog and Customer drawing numbers and

updated product specification in paragraph 2.3.

Removed termination illustrations from figure 1, paragraph 2.3, instruction sheet from paragraph 2.5,

UL rating from paragraph 3.1 and CSA file from section 4.

Restructured paragraph 2-3 and associated sub-sections, modified and/or removed info., revised

figure 2 and added new table 1

Removed 408-3151 info. in paragraph 2.4, reference to chordal hand tool in 5.1 and removed related

figure of hand tool in Figure 8.

2.2. Customer Assistance

Reference product catalog series and drawing numbers:



MP-88_-_-_ Customer drawing number 2843005

of 10

114-6016



MP-66_-_-_ Customer drawing number 2843026

MP-6__-_-_ Customer drawing number 2843025

MP-44U-_-_ Customer drawing number 2843027

MP-1010U-R-_ Customer drawing number 2843028

These catalog series represent standard and small conductor modular plug connectors. Additionally, the

number of contacts vary based on the catalog series selected. Use this information to obtain catalog number/

material number and tooling information.

2.3. Specifications

Product Specification 108-131013 provides product performance and test information.

2.4. Instructional Material

Instruction sheets (408-series) provide product assembly instructions or tooling setup and operation procedures

and customer manuals (409-series) provide machine setup and operating procedures. Instructional material

that pertains to this product is:

408-4093

408-4167

408-4389

408-9743

408-9767

408-9919

409-10010

PRO-CRIMPER* III Hand Tool Assembly 58560-1 (for 10-Position Modular Plugs)

PRO-CRIMPER III Hand Tool Assembly 224928-1 (for External Strain Relief Application)

Crimp Height Gage 904170-1

Terminating Modules 856196-[ ] for Use with Modular Plug Dual Terminators 1320840-[ ]

Modular Plug Hand Tools (Premium Grade) 231652-[ ]

Modular Plug Single Terminators 354711-[ ] and Tooling Kits 354714-[ ]

Modular Plug Dual Terminators 1320840-[ ]

3. REQUIREMENTS

3.1. Material

Modular plug housings are made of flame retardant polycarbonate. The terminals are made of phosphor

bronze under-plated with nickel; terminal area is plated with gold or palladium nickel and gold. Shields are

made of brass plated with bright tin-lead and under-plated with copper or stainless steel plated with nickel.

External strain reliefs are made of brass plated with tin and under-plated with copper.

3.2. Storage

3.2.1.

Ultraviolet Light

Prolonged exposure to ultraviolet light may deteriorate the chemical composition used in the product

material.

3.2.2.

Shelf Life

The product should remain in the shipping containers until ready for use to prevent deformation to

components. The product should be used on a first in, first out basis to avoid storage contamination that

could adversely affect performance.

3.2.3.

Chemical Exposure

Do not store product near any chemical listed below as they may cause stress corrosion cracking in the

material.

Alkalies

Amines

Ammonia

Carbonates

Citrates

Nitrites

Phosphates Citrates

Sulfur Nitrites

Sulfur Compounds

Tartrates

3.3. Cable Selection and Preparation

3.3.1.

Selection

The modular plugs accept the wire described below.

Rev

of 10

114-6016

3.3.2.

Preparation

Proper strip length as shown in Figure 2 is necessary to properly insert the cable into the modular plugs.

The strip length for the cable and specific cable and modular plug combinations are shown in Table 1.

NOTE

Reasonable care must be taken not to nick or cut the cable conductor insulation during the stripping operation.

Flat Oval Shielded Cable

This cable must be prepared according to the following. Refer to Figure .

3.3.2.1.1.1.1. Insert a blade tip between the conductors and shield. Slit the jacket and shield 14.29

[9/16] back from the end along one edge of the cable. Repeat on the opposite cable edge.

3.3.2.1.1.1.2.

the jacket.

Pull the slit ends away from the conductors. Separate the shield from the slit ends of

3.3.2.1.1.1.3. Cut off the slit ends of the jacket 14.29 [9/16] from the end of the conductors. Care

should be taken not to cut shield ends.

3.3.2.1.1.1.4.

Fold each shield end back on itself to approximately one-half of its length.

3.3.2.1.1.1.5. Bend each folded shield back on top of the jacket. The shield must extend

approximately 9.52 [3/8] back on the jacket and the exposed conductors must be approximately 14.29

[9/16] in length.

3.3.2.1.1.1.6. If the drain wire is to be terminated within the modular plug, insert the drain wire into

the wire circuit of the modular plug, and terminate according to the instructions packaged with the

applicable tooling.

3.3.2.1.1.1.7. If the drain wire is to be terminated to the modular plug shield, bend the drain wire

back tightly across the center of the cable shield on the side of the cable that will face the locking latch

side of the modular plug when the cable is inserted. Cut the drain wire to the same length as the cable

shield.

Typical Flat Oval Cable

Unshielded

Shielded

Typical Round Cable

Unshielded

Shielded

Insulated

Conductors

Strip Length

(Refer to Table)

Strip Length

(Refer to Table)

Figure 2

Round Shielded Cable

This cable must be prepared according to the following. Refer to Figure .

(a) Insert a blade tip between the shield and jacket. Slit the jacket 15.88 [5/8] back from the end.

3.3.2.1.1.1.8. Pull the jacket away from the shield, and fold it back over the cable. Cut off the slit

portion of the jacket 15.88 [5/8] from the end of the conductors. Care shall be taken not to cut the

shield.

Rev

of 10

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