SPECIFICATION CONTROL DRAWING
TITLE
Date
FLHTC6005
Revision
HIGH TEMPERATURE HOOKUP WIRE, RADIATION-CROSSLINKED, MODIFIED ETFE-INSULATED, 600 VOLT
9-7-12
F
The complete requirements for procuring the wire described herein shall consist of this document and the issue in effect of Raychem Specification
WCD 3106, UL Subject 758, Style 3557, File E303150 and CSA C22.2 No. 210 and carries UL and CSA labels to this effect.
CONDUCTOR - TIN-COATED COPPER
INSULATION - RADIATION-CROSSLINKED,
MODIFIED ETFE
TABLE I. CONSTRUCTION DETAILS
CONDUCTOR
STRANDING
(number x AWG)
or
(number x SEOD)
(in.)
(mm)
19 x 38
19 x 36
19 x 34
19 x 32
19 x 30
19 x .0119
(.302)
19 x .0152
(.386)
FINISHED WIRE
NOMINAL
CONDUCTOR
DIAMETER
(in.) (mm)
.019
(.483)
.024
(.610)
.030
(.762)
.038
(.965)
.047
(1.19)
.057
(1.45)
.073
(1.85)
MAXIMUM
RESISTANCE
AT 20°C
(ohms/1000 ft.)
(ohms/km)
45.7
28.6
18.1
11.4
(150.)
(93.8)
(59.4)
(37.4)
DIAMETER
(in.) (mm)
MINIMUM
.0301
(.765)
.0351
(.892)
.0411
(1.04)
.0491
(1.25)
.0583
(1.48)
.0701
(1.78)
.0869
(2.21)
NOMINAL
.0315
(.800)
.0365
(.927)
.0425
(1.08)
.0505
(1.28)
.0600
(1.52)
.0720
(1.83)
.0890
(2.26)
MAXIMUM
.0329
(.836)
.0379
(.963)
.0439
(1.12)
.0519
(1.32)
.0617
(1.57)
.0739
(1.88)
.0911
(2.31)
NOMINAL
WEIGHT
(lbs/1000 ft.)
(kg/km)
1.27
(1.89)
1.85
(2.75)
2.74 (4.08)
4.17
(6.21)
6.34
(9.43)
9.47
(14.1)
14.5
(21.6)
PART NUMBER
1/
WIRE
SIZE
(AWG)
FLHTC6005-26-*
FLHTC6005-24-*
FLHTC6005-22-*
FLHTC6005-20-*
FLHTC6005-18-*
FLHTC6005-16-*
FLHTC6005-14-*
26
24
22
20
18
16
14
7.14
(23.4)
4.45
(14.6)
2.79
(9.15)
Users should evaluate the suitability of this product for their application. Specifications are subject to change without notice.
Tyco Electronics Corporation also reserves the right to make changes in materials or processing, which do not affect compliance with any specification, without notification to Buyer.
1/
COLORS AND COLOR CODE DESIGNATORS SHALL BE IN ACCORDANCE WITH MIL-STD-681. OTHER CODES AND SUFFIXES MAY BE
ADDED TO THE PART NUMBER. AS NECESSARY, TO CAPTURE ANY ADDITIONAL REQUIREMENTS IMPOSED BY THE PURCHASE ORDER.
Raychem, TE Connectivity, TE connectivity (logo) and TE (logo) are trademarks.
Raychem Wire & Cable
501 Oakside Avenue
Redwood City, CA 94063-3800
Phone: 1-800-227-8816
Fax: 1-650-361-6297
© 2005-2012 Tyco Electronics Corporation,. All rights reserved.
Page 1 of 2
DIMENSIONS ARE IN INCHES, AND UNLESS OTHERWISE DESIGNATED ARE NOMINAL.
THIS SPECIFICATION SHEET TAKES PRECEDENCE OVER DOCUMENTS REFERENCED HEREIN.
REFERENCED DOCUMENTS SHALL BE OF THE ISSUE IN EFFECT ON DATE OF INVITATION FOR BID.
Page
Revision
SCD
SPECIFICATION CONTROL DRAWING
TABLE II. PERFORMANCE DETAILS
BEND TESTING
PART NUMBER
1/
FLHTC6005-26-*
FLHTC6005-24-*
FLHTC6005-22-*
FLHTC6005-20-*
FLHTC6005-18-*
FLHTC6005-16-*
FLHTC6005-14-*
MANDREL DIAMETER
(inch)
(mm)
(± 3%)
CROSSLINK VERIFICATION
.375
(9.53)
.375
(9.53)
.500
(12.7)
.500
(12.7)
.500
(12.7)
.750
(19.1)
1.00
(25.4)
2 of 2
F
FLHTC6005
WEIGHT
(lb)
(kg)
(± 3%)
CROSSLINK VERIFICATION
.125
(.057)
.500
(.227)
.750
(.340)
1.00
1.00
1.50
2.00
(.454)
(.454)
(.680)
(.907)
WIRE RATINGS AND ADDITIONAL REQUIREMENTS
TEMPERATURE RATING: UL, 200°C
CSA, 150°C (conductor strand diameters less than .015 inch)
(AWG 16 and smaller)
200°C (conductor strand diameters .015 inch and larger)
(AWG 14 and larger)
VOLTAGE RATING: 600 volts (rms) at sea level
CROSSLINK VERIFICATION: 300 ± 3°C for 1 hour
FLAME RATING: VW-1
INSULATION ELONGATION AND TENSILE STRENGTH:
Elongation, 100% (minimum)
Tensile Strength, 5470 lbf/in
2
(minimum)
INSULATION FLAWS:
Spark Test, 6.0 kV (rms)
INSULATION THICKNESS (UL):
AWG 26 - 16: .0055 inch (minimum), .006 inch (minimum average)
AWG 14: .006 inch (minimum), .0065 inch (minimum average)
INSULATION THICKNESS (CSA):
Minimum shall be 80% of average thickness.
AWG 26 - 16: .0055 inch (minimum average)
AWG 14: .006 inch (minimum average)
1/
See footer section on page 1
SHRINKAGE: 200°C for 1 hour, 0.125 in. (maximum) per end
THERMAL STABILITY: 232°C for 168 hours,
Elongation, 60% (minimum)
Tensile Strength, 5000 lbf/in
2
(minimum)
VOLTAGE WITHSTAND (Post Environmental): 2500 volts (rms), 60 Hz, 5 minutes
SPOOL LABEL: All spool/reel labels containing conductor strand diameters less than
.015” (.381 mm) (AWG 16 and smaller) shall include “ For Dry Locations Only “
PART NUMBER:
The “*” in the part numbers in tables I and II shall be replaced by a color code designator.
1/
Example: AWG 18, white: FLHTC6005-18-9
AWG 18, white with black stripe: FLHTC6005-18-90
MARKING: Mark outer surface of wire, .051 inches and larger only, in contrasting ink at 2 ft. max
intervals as follows:
“
AWM STYLE 3557 600V 200C VW-1 E303150 CSA LL33902
AWM I A/B xxxC 600 V FT1 RAYCHEM xx AWG “
(xxx = applicable CSA temperature rating)
(xx = applicable AWG size)
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