1 Watt SIP Single Series DC/DC Converters
Features
High Isolation, 3000 VDC
Operating Range of 4.5 to 5.5 Volts
Semi-Regulated 1 Watt Outputs
• 5, 12, 15 and 6.5, 7, 14, 17, 24 Volt Outputs
Simple Four Terminal Operation
Small SIP package, Fits in 0.19 sq.in. of PCB Area
Low Noise Operation
5 Year Warranty
Description
The CALEX SIP is specifically designed to provide nonstandard
output voltages and isolation for 5 volt digital systems. The
series provides semi-regulated outputs of 5, 6.5, 12, 15, and
24 volts for directly driving your circuits or 7, 14 and 17 volt
outputs for driving three terminal regulators.
The high efficiency operation of typically 74% for a 12 volt
output means efficient use of your system power.
Easy four terminal operation makes using the converter a
snap. Just plug it in and you are ready to solve those nasty
analog problems that arise when only 5 volt digital power is
available in your system.
Model
5S5.150SIP
5S6.145SIP
5S7.140SIP
5S12.080SIP
5S14.070SIP
5S15.065SIP
5S17.060SIP
5S24.040SIP
Selection Chart
Input Range
VDC
Min
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
Max
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
VDC
5.0
6.5
7.0
12.0
14.0
15.0
17.0
24.0
Output
mA
150
145
140
80
70
65
60
40
Power
W
¾
1
1
1
1
1
1
1
1 Watt Sip Series Block Diagram
A
2401 Stanwell Drive • Concord, California 94520 • Ph: 925/687-4411 or 800/542-3355 • Fax: 925/687-3333 • www.calex.com • Email: sales@calex.com
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3/2001, eco# 011007-1
1 Watt SIP Single Series DC/DC Converters
Input Parameters*
Model
Voltage Range
Reflected Ripple (1)
Input Current
Full Load
No Load
Efficiency
Switching Frequency
MIN
MAX
TYP
TYP
TYP
TYP
TYP
5S5.150SIP
5S6.145SIP
5S7.140SIP
5S12.080SIP 5S14.070SIP 5S15.065SIP 5S17.060SIP 5S24.040SIP
Units
4.5
VDC
5.5
65
mA P-P
243
20
74
350
248
20
74
250
20
75
257
20
75
253
28
75
mA
%
kHz
50
207
20
69
65
255
20
69
261
20
70
Output Parameters*
Model
Output Voltage
Output Voltage
Accuracy (2)
Output Voltage, No
Load
Rated Load Range
Load Regulation (3)
75% - 20% Load
75% - 100% Load
Line Regulation (4)
MIN
TYP
MAX
TYP
MIN
MAX
TYP
TYP
TYP
65
400
Momentary
5S5.150SIP
5
4.75
5.00
5.25
7
0
150
5S6.145SIP
6.5
6.175
6.500
6.825
9
0
145
5S7.140SIP
7
6.65
7.00
7.35
10
0
140
5S12.080SIP
12
11.40
12.00
12.60
16
0
80
+8
-5
1.2
40
5S14.070SIP
14
13.30
14.00
14.70
19
0
70
5S15.065SIP
15
14.25
15.00
15.75
21
0
65
5S17.060SIP
17
16.15
17.00
17.85
24
0
60
5S24.040SIP
24
22.8
24.0
25.2
31
0
40
Units
VDC
VDC
VDC
mA
%
%/%
mV P-P
ppm/°C
Noise, Peak - Peak (1) TYP
Temperature
TYP
Coefficient
Short Circuit Protection to
Common (5)
NOTES
*
(1)
All parameters measured at Tc = 25°C, 5.00V input voltage,
full rated load and a 10µF solid tantalum capacitor connected
across the input and output pins, unless otherwise noted.
Refer to the CALEX Application Notes for the definition of
terms, measurement and other information.
Noise is measured per CALEX Application Notes. Measurement
bandwidth is 20 MHz. Input Reflected Ripple and output noise
are measured with a 10µF tantalum capacitor connected across
the input and output pins.
(2)
(3)
(4)
(5)
(6)
(7)
(8)
General Information
The 1 Watt SIP series provides isolated semi-regulated
outputs of 5, 6.5, 7, 12, 14, 15, 17, and 24 VDC. The high
efficiency low noise push-pull design operates at 350 kHz
which reduces to a minimum your external filter requirements.
The converter is packaged in a non-conductive plastic case
and can be water washed after assembled to your main PC
board.
Output Voltage Accuracy measured at 75% of maximum Rated
Load.
Load Regulations measured relative to 75% of maximum Rated
Load Current. See Output Voltage vs. Output Load Curves.
Line Regulation is for a 1.0% change in Input Voltage.
Use input fuse for protection. See Applying the Input.
The case Thermal Impedance is specified as the case
temperature rise over ambient per package watt dissipated.
Specifications subject to change without notice.
Water Washability - Calex DC/DC converters are designed to
withstand most solder/wash processes. Careful attention should
be used when assessing the applicability in your specific
manufacturing process. Converters are not hermetically sealed.
A
Applying The Input
Figure 1 shows the recommended input connections for the 1
Watt Output SIP series. This series is only protected for
momentary output short circuits to common so a fast acting
fuse is recommended to protect the input circuit. It should not
be omitted as it serves to prevent unlimited current from
flowing in the case of an overcurrent at the load.
C1 may not be required when the power source is less than
2" from the unit. The source impedance should be less than
Figure 1.
1 Watt SIP Series Typical Application
0.5 ohm over the frequency range of DC to 350 kHz. A 10µF
solid tantalum capacitor will satisfy the requirements for C1,
and should be within 2" of the converter.
2401 Stanwell Drive • Concord, California 94520 • Ph: 925/687-4411 or 800/542-3355 • Fax: 925/687-3333 • www.calex.com • Email: sales@calex.com
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3/2001, eco# 011007-1
1 Watt SIP Single Series DC/DC Converters
General Specifications*
All Models
Isolation
Isolation Voltage
Input to Output 10µA
Input to Output
Capacitance
Environmental
Case Operating Range
No Derating
Storage Range
Thermal Impedance (6)
Unit Weight
Case Material
MIN
MAX
MIN
MAX
TYP
TYP
-25
°C
+85
-40
°C
100
58
°C/Watt
0.1
oz
Non Conductive Plastic
Units
MIN
TYP
3000
25
VDC
pF
Mechanical tolerances unless otherwise noted:
X.XX dimensions: ±0.020 inches
X.XXX dimensions: ±0.010 inches
Pin
1
2
3
4
Function
+INPUT
-INPUT
CMN
+OUTPUT
Very Low Noise Input Circuit
Figure 2 shows a very low noise input circuit that may be used
with the converters. This circuit will reduce the input reflected
ripple current to less than 5 mA peak to peak. L1 should be
sized to handle the maximum DC current of your application.
C1 must be used if L1 is required in the circuit.
L1 = 5µH
C1 = 10µF
Figure 2.
This circuit will reduce the input reflected ripple current to less than
5 mA peak to peak. See the discussion in the text for selecting C1
and L1.
inductor L2 appropriately for the maximum expected load
current. All the ground connections must be as short as
possible back to the CMN pin. The filter should be placed as
close as possible to the converter, even if your load is at some
distance.
Applying The Output
Figure 1 shows the typical output connection for the converter.
C2 is required to filter the output. It must be 10µF minimum
and can be made up of from the bypass capacitors already
used in your application. Increasing C2 will lower the output
noise.
Operation With Light Loads
This converter uses a semi-regulated design. The output
voltage will vary as the load is changed, increasing as the load
is decreased. See the Output Voltage vs. Output Load curve.
Operation With Changing Input Voltage
The output will change proportionally to a change in the input
voltage. The typical output voltage change is 1.2% per %
change in input voltage.
Low Noise Output Circuit
The circuit shown in Figure 3 can be used to reduce the output
noise to below 4 mV p-p over a 20 MHz bandwidth. Size
Figure 3.
This circuit can reduce the output noise to below 4mV P-P over a 20
MHz bw. Size L2 for the maximum expected load current. Place as
close as possible to the converter.
A
Negative Outputs
A negative output voltage is obtained by connecting the
+Output pin to the low side of the load, and taking the negative
output from the CMN pin of the converter.
Grounding
The input and output sections are fully floating and isolated
from each other. They may be operated fully floating or with
a common connection between the input and output.
2401 Stanwell Drive • Concord, California 94520 • Ph: 925/687-4411 or 800/542-3355 • Fax: 925/687-3333 • www.calex.com • Email: sales@calex.com
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3/2001, eco# 011007-1
1 Watt SIP Single Series DC/DC Converters
Temperature Derating
The 1 Watt Output SIP series can be operated up to a +85°C
case temperature. Case temperature can be roughly calculated
from ambient by knowing that the case temperature rise is
approximately 58°C per package watt dissipated.
For example: If a 5S12.080SIP is delivering 0.9 watts at 5V
input, at what ambient could it expect to run with no additional
cooling such as moving air?
Efficiency is approximately 74% which leads to an input
power of 1.2 watts. The internal power loss is 1.2 - .9 = 0.30
watts. The case temperature rise will be 0.30W x 58°C/
W=17°C. This number is subtracted from the maximum case
temperature rating of 85°C to get 68°C, which is the maximum
ambient operating temperature.
This example calculation is for an application with no extra
air flow for cooling. Extra cooling air will greatly effect the
maximum ambient temperature. Exact internal power loss
depends upon the efficiency, input voltage, and load in the
application.
The above example is a rough approximation to the
maximum ambient temperature. Because of the difficulty of
defining ambient temperature, these calculations should be
verified by actual measurement before committing to a
production design.
Typical Performance: (Tc=25°C)
OUTPUT VOLTAGE Vs. OUTPUT LOAD
5S5.150SIP
5.80
7.90
OUTPUT VOLTAGE Vs. OUTPUT LOAD
5S7.140SIP
13.50
OUTPUT VOLTAGE Vs. OUTPUT LOAD
5S12.080SIP
OUTPUT VOLTAGE (VOLTS)
OUTPUT VOLTAGE (VOLTS)
5.60
7.60
OUTPUT VOLTAGE (VOLTS)
0
40
80
120
160
13.00
5.40
7.30
5.20
12.50
7.00
5.00
12.00
4.80
6.70
4.60
0
40
80
120
160
6.40
11.50
0
30
60
90
OUTPUT LOAD (mA)
OUTPUT LOAD (mA)
OUTPUT LOAD (mA)
OUTPUT VOLTAGE Vs. OUTPUT LOAD
5S14.070SIP
15.40
16.50
OUTPUT VOLTAGE Vs. OUTPUT LOAD
5S15.065SIP
18.50
OUTPUT VOLTAGE Vs. OUTPUT LOAD
5S17.060SIP
OUTPUT VOLTAGE (VOLTS)
OUTPUT VOLTAGE (VOLTS)
15.00
OUTPUT VOLTAGE (VOLTS)
18.00
15.90
14.60
17.50
15.30
14.20
17.00
A
0
20
40
60
80
14.70
13.80
16.50
13.40
0
20
40
60
80
14.10
0
20
40
60
80
16.00
OUTPUT LOAD (mA)
OUTPUT LOAD (mA)
OUTPUT LOAD (mA)
EFFICIENCY Vs. OUTPUT LOAD
80
OUTPUT VOLTAGE Vs. OUTPUT LOAD
5S24.040SIP
26.50
12-17 VOLT OUTPUT
OUTPUT VOLTAGE (VOLTS)
26.00
EFFIECIENCY (%)
60
5-7 VOLT OUTPUT
40
25.50
25.00
24.50
20
24.00
0
0
20
40
60
80
100
23.50
0
10
20
30
40
50
% OF RATED LOAD (%)
OUTPUT LOAD (mA)
2401 Stanwell Drive • Concord, California 94520 • Ph: 925/687-4411 or 800/542-3355 • Fax: 925/687-3333 • www.calex.com • Email: sales@calex.com
4
3/2001, eco# 011007-1
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