Shield Termination
SolderSleeve shield terminators
Applications
Used for shield-to-ground termination.
Features and benefits
Transparent insulation sleeve provides
encapsulation, inspectability, strain relief,
and insulation.
Prefluxed solder preform provides a controlled
soldering process.
One-piece design offers easy installation and
lower installed cost.
Optional preinstalled ground leads provide
convenience and ease of installation.
Product selection process
1. Select product series from the Product Options
table below.
2. Determine cable dimensions.
3. Optional: Select preinstalled wire lead type
(see Table E on page 8-51 for type descriptions).
4. Select part number (use the selection table
indicated for your product series in the Product
Options table above).
5. Refer to Table F on page 8-53 for supersession
and cross-reference information.
Jacket OD (max.)
Shield OD (min.)
Available in:
Americas
Europe
Asia Pacific
Product options (refer to Table E on page 8-51 for additional information)
System oper. Used on
Product
temperature cables rated Environmental
Solder
Flux
series
(max.)
(min.)
protection
alloy
type
CWT
SO63*
S01/S02**
SO96***
125°C
150°C
150°C
175°C
85°C
125°C
125°C
150°C
Splash resistant
Immersion resistant
Immersion resistant
Immersion resistant
Cd18
Sn63
Sn63
Sn96
RA
RMA
RMA
RA
Insulation
material
Polyolefin
Polyvinylidene fluoride
Polyvinylidene fluoride
Polyvinylidene fluoride
Part no.
selection
table
A
B
C
D
*Meets performance requirements of MIL-S-83519 and NAS 1747, supplied with BiAlloy temperature indicator.
**Qualified to MIL-S-83519, supplied with thermochromic temperature indicator.
***Meets performance requirements of MIL-S-83519 and NAS 1747, supplied with thermochromic temperature indicator.
8-48 Electrical Interconnect Products
Fax-on-demand
US only
(800) 260-9099
Outside US
(650) 257-2301
Fax ID
5600
5000
Description
Data sheet
Data sheet (CWT)
Visit our website at www.tycoelectronics.com
Table A. CWT Series (125°C rated) (mm/in)
The CWT series is suitable for applications using low-temperature wires (typically rated at 85°C to 125°C) with bare copper or tin plating.
Cable OD
Jacket OD max.
1.7
1.95
2.7
4.5
6.0
7.0
8.7
10.7
13.0
(.065)
(.075)
(.105)
(.180)
(.235)
(.275)
(.340)
(.420)
(.510)
Shield OD min.
0.9
1.8
2.3
3.3
3.7
4.2
7.1
8.9
(.035)
(.070)
(.090)
(.130)
(.145)
(.165)
(.280)
(.350)
1.15
(.045)
Part number
No preinstalled
lead
CWT-3801
CWT-3802
CWT-3
CWT-5
CWT-6
CWT-7
CWT-9
CWT-11
CWT-13
With preinstalled lead
(22AWG/0.38 mm
2
green)
-
-
CWT-3-W122-5
CWT-5-W122-5
CWT-6-W122-5
CWT-7-W122-5
CWT-9-W122-5
CWT-11-W122-5
CWT-13-W122-5
*See Table E on page 8-51 for lead description.
Table B. SO63 Series (mm/in)
The SO63 series is immersion resistant, features the Raychem BiAlloy temperature indication system, and meets the performance
requirements of MIL-S-83519.
BiAlloy temperature indication system
This system greatly enhances the reliability and repeatability of SO63 series terminators while reducing installed cost. The heat-shrinkable
thermoplastic sleeve contains a precisely engineered, fluxed solder band that is visible through the sleeve. The band provides exactly the
amount of solder and flux required to terminate the ground lead to the cable shield. Encircling the band is a small temperature indicator ring.
This ring melts only when the surfaces to be joined have reached the correct soldering temperature, thus ensuring a properly soldered
connection. Process control is built into each sleeve.
Cable OD
Jacket OD
max.
Shield OD
min.
Part number
No
Preinstalled lead option*
preinstalled
lead
20 AWG
22 AWG
24 AWG
26 AWG
Braid strap
SO63-1-01
SO63-2-01
SO63-3-01
SO63-4-01
SO63-5-01
1.95
(0.075)
0.9
(.035)
SO63-1-00 SO63-1-55-20-90
2.7
(0.105)
1.40
(.055)
SO63-2-00 SO63-2-55-20-90
4.3
(0.170)
2.15
(.085)
SO63-3-00 SO63-3-55-20-90
6.0
(0.235)
3.30
(.130)
SO63-4-00 SO63-4-55-20-90
7.0
(0.275)
4.30
(.170)
SO63-5-00 SO63-5-55-20-90
SO63-1-55-22-90 SO63-1-55-24-90 SO63-1-55-26-90
SO63-2-55-22-90 SO63-2-55-24-90 SO63-2-55-26-90
SO63-3-55-22-90 SO63-3-55-24-90 SO63-3-55-26-90
SO63-4-55-22-90 SO63-4-55-24-90 SO63-4-55-26-90
SO63-5-55-22-90 SO63-5-55-24-90 SO63-5-55-26-90
*See Table E on page 8-51 for lead description. Color of wire lead is denoted by the last two digits of the part number as follows:
90 = White with a black stripe 9 = White 0 = Black 6 = Blue (24 AWG only) 5 = Green (20, 22, 24 AWG)
Users should independently evaluate the suitability of the product for their application.
Before ordering check with factory for most current data.
8-49 Electrical Interconnect Products
Shield Termination
SolderSleeve shield terminators
(cont’d.)
Table C. S01/S02 M83519 Series (mm/in)
M83519 is the qualified product listed in MIL-S-83519. The series features a thermochromic temperature indicator to assist in termination
and inspection. The Raychem part number is permanently marked on the sleeve.
Thermochromic temperature indicator
The M83519 (S01 and S02) series terminators contain a colored thermochromic temperature indicator that exhibits a distinct color change
when surfaces have reached wetting temperature. This color change gives both manufacturing and Quality Control an aid in the inspection of
the completed termination.
Cable OD
Jacket OD
max
1.95
(0.075)
2.7
(0.105)
4.3
(0.170)
6.0
(0.235)
7.0
(0.275)
Shield OD
min
0.9
(.035)
1.40
(.055)
2.15
(.085)
3.30
(.130)
4.30
(.170)
Part number (MIL part number and Raychem part number) by lead option
Preinstalled lead option*
No preinstalled lead
20 AWG
22 AWG
MIL
Raychem
MIL
Raychem
MIL
M83519/1-1
M83519/1-2
M83519/1-3
M83519/1-4
M83519/1-5
S01-01-R
S01-02-R
S01-03-R
S01-04-R
S01-05-R
M83519/2-1
M83519/2-2
M83519/2-3
M83519/2-4
M83519/2-5
S02-01-R
S02-02-R
S02-03-R
S02-04-R
S02-05-R
M83519/2-6
M83519/2-7
M83519/2-8
M83519/2-9
M83519/2-10
Raychem
S02-06-R
S02-07-R
S02-08-R
S02-09-R
S02-10-R
Jacket OD
max.
1.95
(0.075)
2.7
(0.105)
4.3
(0.170)
6.0
(0.235)
7.0
(0.275)
Shield OD
min.
0.9
(.035)
1.40
(.055)
2.15
(.085)
3.30
(.130)
4.30
(.170)
Preinstalled lead option*
24 AWG
M83519/2-11
M83519/2-12
M83519/2-13
M83519/2-14
M83519/2-15
S02-11-R
S02-12-R
S02-13-R
S02-14-R
S02-15-R
26 AWG
M83519/2-16
M83519/2-17
M83519/2-18
M83519/2-19
M83519/2-20
S02-16-R
S02-17-R
S02-18-R
S02-19-R
S02-20-R
*See Table E for lead description.
8-50 Electrical Interconnect Products
Fax-on-demand
US only
(800) 260-9099
Outside US
(650) 257-2301
Fax ID
5600
5000
Description
Data sheet
Data sheet (CWT)
Visit our website at www.tycoelectronics.com
Table D. SO96 Series (175°C rated) (mm/in)
The SO96 series is designed for high-temperature applications with operating temperature requirements up to 200°C. This series features a
thermochromic temperature indicator and meets performance requirements of MIL-S-83519. The solder is Sn96 with RA flux compatible
with nickel-plated shields.
Thermochromic temperature indicator
The SO96 series terminators contain a colored thermochromic temperature indicator that exhibits a distinct color change when surfaces
have reached wetting temperature. This color change gives both manufacturing and Quality Control an aid in the inspection of the
completed termination.
Part number
Cable OD
Jacket OD
max.
1.95
(0.075)
2.7
(0.105)
4.3
(0.170)
6.0
(0.235)
7.0
(0.275)
*See Table E for lead description.
Preinstalled lead option*
Shield OD
min.
0.9
(.035)
1.40
(.055)
2.15
(.085)
3.30
(.130)
4.30
(.170)
No preinstalled lead
SO96-1-00
SO96-2-00
SO96-3-00
SO96-4-00
SO96-5-00
22 AWG
SO96-1-55-22-90
SO96-2-55-22-90
SO96-3-55-22-90
SO96-4-55-22-90
SO96-5-55-22-90
Braid strap
SO96-1-01
SO96-2-01
SO96-3-01
SO96-4-01
SO96-5-01
Table E. Preinstalled lead description
Series
Lead type
Remarks
M83519, SO63
SO96
SO63, SO96
CWT
55A0111
55A0813
Braid strap
XL polyethylene
MIL-W-22759/32
MIL-W-22759/41
Uninsulated
UL Listed
Plating
Tin
Nickel
Nickel
Tin
Stranding
Stranded
Stranded
40 x 38 AWG
Stranded (W1)
Min. length (mm/in)
150
(6)
150
(6)
150
(6)
150
(6)
Users should independently evaluate the suitability of the product for their application.
Before ordering check with factory for most current data.
8-51 Electrical Interconnect Products
Shield Termination
SolderSleeve shield terminators
(cont’d.)
Product characteristics
Material
Insulation
SO, M83519
CWT
Solder and flux
SO63, M83519
SO96 series
CWT
Ground lead
CWT series
SO, M83519
Radiation-crosslinked, heat-shrinkable polyvinylidene fluoride
Radiation-crosslinked, heat-shrinkable polyolefin
Solder: Sn63 Pb37
Solder: Sn96 Ag4
Solder: Sn50 Pb32 Cd18
XL polyethylene
MIL-W-22759/32 or /41
2.5 mV
Exceeds strength of ground lead
1.0 kV immersed
-55°C to 125°C
-55°C to 150°C
-55°C to 175°C
1000 megohms
Flux: ROL1 per ANSI - J - 004 (RMA Flux)
Flux: ROM1 per ANSI - J - 004 (RA Flux)
Flux: ROM1 per ANSI - J - 004 (RA Flux)
Typical performance
Voltage drop
Tensile strength
Dielectric strength
Temperature rating
CWT
SO63/M83519
SO96 series
Insulation resistance
Specifications/approvals
Series
CWT
SO63*
M83519**
SO96***
Agency
-
NAS 1747
MIL-S-83519/1&/2
NAS 1747
Raychem
D-5023
RT-1404
RT-1404
RT-1404
*Meets performance requirements of MIL-S-83519 and NAS 1747, supplied with BiAlloy temperature indicator.
**Qualified to MIL-S-83519, supplied with thermochromic temperature indicator.
***Meets performance requirements of MIL-S-83519 and NAS 1747, supplied with thermochromic temperature indicator.
Installation
For proper installation of these devices, the correct
heating tool and reflector attachment must be used.
Any one of the following Raychem heating tools is
recommended:
HL1802E
AA-400 Super Heater
CV-1981
MiniRay
IR-1759
For detailed instructions and recommended reflector
attachments, refer to the appropriate Raychem
installation procedure:
Series
CWT
SO63
M83519 (S01/S02)
SO96
Procedure
RPIP 655-00-D
RCPS 100-70
RCPS 100-70
RCPS 100-70
You will find ordering information for these tools in
the Application Equipment section (Section 10) of
this catalog.
8-52 Electrical Interconnect Products
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