Flexible Control Cables / PVC Control Cables
JZ-500
flexible, number coded, meter marking
Technical data
Special-PVC control cable adapted
to DIN VDE 0285-525-2-51/
DIN EN 50525-2-51
Temperature range
flexing -15°C to +80°C
fixed installation -40°C to +80°C
Nominal voltage
U
0
/U 300/500 V
Test voltage
4000 V
Breakdown voltage
min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 7,5x cable Ø
fixed installation 4x cable Ø
Radiation resistance
up to 80x10
6
cJ/kg (up to 80 Mrad)
Cable structure
Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of special PVC
compound type Z 7225
Core identification to DIN VDE 0293
black cores with continuous white
numbering (also available in other
colours on request)
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-lenght
Outer sheath of special PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Sheath colour grey (RAL 7001)
with meter marking
Extensively oil resistant,
oil-/chemical resistance
see table Technical Informations
conditional drag chain compatible
conditional suitability for torsion
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Properties
Note
G = with green-yellow conductor
x = without green-yellow conductor (OZ)
We supply any "desired length" of stranded
cores without outer sheath, core insulation
colour acc. RAL 9005 with number
combination acc. customers requirement.
Please note the cleanroom qualification when
ordering.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
screened analogue type:
F-CY-JZ,
confer page 50
F-CY-OZ (LiY-CY),
confer page 48
Y-CY-JB,
confer page 62
Y-CY-JZ,
confer page 53
Application
These cables are used for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist
and wet rooms but not suitable for open air, as measuring and control cables in tool machines, conveyor belts, production lines in machinery production,
in air-conditioning and in steel production.
Selected PVC-compounds guarantee a good flexibility as well as an economic and fast installation.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
10001
10002
10003
10004
10005
10006
10007
10008
10009
10010
10011
10172
10012
10013
10014
10015
10183
10016
10017
10018
10019
10020
10021
10022
10023
10024
No.cores x
cross-sec.
mm²
2 x 0,5
3 G 0,5
3 x 0,5
4 G 0,5
4 x 0,5
5 G 0,5
5 x 0,5
6 G 0,5
7 G 0,5
7 x 0,5
8 G 0,5
8 x 0,5
10 G 0,5
12 G 0,5
12 x 0,5
14 G 0,5
16 G 0,5
18 G 0,5
20 G 0,5
21 G 0,5
25 G 0,5
30 G 0,5
32 G 0,5
34 G 0,5
40 G 0,5
42 G 0,5
Outer Ø
Cop.
approx. mm weight
kg / km
4,8
9,6
5,1
14,4
5,1
14,4
5,5
19,0
5,5
19,0
6,2
24,0
6,2
24,0
6,7
29,0
6,7
33,6
6,7
33,6
7,4
38,0
7,4
38,0
8,3
48,0
8,7
58,0
8,7
58,0
9,5
67,0
10,0
76,0
10,7
86,0
11,3
96,0
11,3
101,0
12,6
120,0
13,5
144,0
14,0
154,0
14,3
163,0
15,3
192,0
15,8
202,0
Weight
approx.
kg / km
40,0
46,0
46,0
56,0
56,0
65,0
65,0
75,0
80,0
80,0
97,0
97,0
116,0
135,0
135,0
150,0
175,0
196,0
215,0
240,0
270,0
310,0
323,0
362,0
434,0
449,0
AWG-No.
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
Part no.
10025
10169
10026
10027
10028
10029
10030
10031
10032
10033
10034
10035
10036
10037
10177
10038
10039
10040
10173
10041
10042
10043
10044
10045
10046
10047
No.cores x
cross-sec.
mm²
50 G 0,5
52 G 0,5
61 G 0,5
65 G 0,5
80 G 0,5
100 G 0,5
2 x 0,75
3 G 0,75
3 x 0,75
4 G 0,75
4 x 0,75
5 G 0,75
5 x 0,75
6 G 0,75
6 x 0,75
7 G 0,75
7 x 0,75
8 G 0,75
8 x 0,75
9 G 0,75
10 G 0,75
12 G 0,75
12 x 0,75
14 G 0,75
15 G 0,75
18 G 0,75
Outer Ø
Cop.
approx. mm weight
kg / km
17,5
240,0
17,5
252,0
18,5
293,0
19,4
312,0
21,4
384,0
24,0
480,0
5,3
14,4
5,6
21,6
5,6
21,6
6,3
28,8
6,3
29,0
6,9
36,0
6,9
36,0
7,5
43,0
7,5
43,0
7,5
50,0
7,5
50,0
8,3
58,0
8,3
58,0
8,9
65,0
9,2
72,0
9,8
86,0
9,8
86,0
10,6
101,0
11,4
108,0
12,2
130,0
Weight
approx.
kg / km
513,0
534,0
625,0
682,0
780,0
980,0
46,0
54,0
54,0
66,0
66,0
80,0
80,0
99,0
99,0
110,0
110,0
130,0
130,0
153,0
162,0
179,0
179,0
214,0
218,0
257,0
AWG-No.
20
20
20
20
20
20
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
Continuation
30
CW&A Edition 27 (published 01.04.2015)
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