FASTON Terminals (Insulated and Uninsulated)
PIDG FASTON Receptacles and Tabs
Product Facts
■
Pre-insulated terminal
designed for complete and
uniformed reliability in the
most difficult circuit
environment
Consists of an unplated or
tin plated brass body or a
tin plated phosphor bronze
body with a specially
designed copper sleeve and
insulation sleeve fitted over
the terminal barrel
Design of the tool dies and
construction of the terminal
insures uniform insulation
thickness under crimping
pressure, transmitting this
pressure evenly to the
center of the crimp area
■
■
The Tyco Electronics Mated
Tool/Terminal Concept
■
Tyco Electronics
compression crimping
produces crimps for a
given size wire and terminal
that are precisely alike
in appearance and
performance
Terminal and the crimping
tool are designed as
precisely matched devices
Dies are precision-
engineered from the finest
hard-metal alloys
Crimping pressure is
controlled by a ratchet
device on the hand tool
or a corresponding pre-
calibration in the crimping
jaws of Tyco Electronics
automated crimping
machines
■
■
■
PIDG FASTON
Receptacles and Tabs
Here is a pre-insulated
terminal designed for
complete and uniform
reliability in most difficult
circuit environments. Each
PIDG Terminal consists of a
tin plated brass body with a
specially designed copper
sleeve and insulation sleeve
fitted over the terminal
barrel. The design of the tool
dies and the construction
of the terminal promotes
uniform insulation thickness
under crimping pressure,
transmitting this pressure
evenly to the center of the
crimp area.
Tyco Electronics
compression crimping
produces crimps for a
given size wire and terminal
that are precisely alike
in appearance and
performance. This is a
calculated result made
possible by designing the
terminal and the crimping
tool as precisely matched
devices. The dies are
precision-engineered from
the finest hard-metal alloys.
Crimping pressure is
controlled by a ratchet
device on the hand tool or
a corresponding pre-
calibration in the crimping
jaws of Tyco Electronics
automated crimping
machines.
Crimping pressure can
neither over-stress nor
understress the terminal
barrel — machined dies
fully bottom to the precise
crimp height required.
The resulting termination
is free of contamination,
is resistant to shock and
critical environments,
and its tensile strength
approaches that of the
wire itself.
The Crimp
■
Crimping pressure does not
overstress nor understress
the terminal barrel —
machined dies fully bottom
to the precise crimp height
Resulting termination is
free of contamination
Resistant to most shock and
critical environments
Tensile strength approaches
that of the wire itself
Temperature Rating: 105° C
Wire
Range
22-16
16-14
12-10
1
R
■
■
■
E66717
Recognized
22-16 Stranded
16-14 Stranded
12-10 Stranded
R
LR7189
Certified
300 V Max.,
105°C Max.
1
UL and CSA — Nylon.
96
Catalog 82004
Revised 10-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208
FASTON Terminals (Insulated and Uninsulated)
PIDG FASTON Receptacles and Tabs
(Continued)
Receptacles
Receptacle Style
A
— No dimple with wire stop
B
— Dimple with wire stop
C
— No dimple, no wire stop
Material
Insulation
— Nylon
Receptacle Body
— Brass per
ASTM B-36 or Phosphor Bronze per
ASTM B-139
Plating
— Tin per MIL-T-10727
except where noted.
Metallic Sleeve
— Copper per
ASTM B-152
Plating
— Tin per MIL-T-10727
W
W
Related Product Data
Application Tooling
— reference
page 73 of Catalog 82042 for tooling
W
W
W
L
L
L
L
L
.250
Series
.205
Series
.187
Series
.110
Series-
Standard
Fits
Tab
Thk.
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.020
0.51
.020
0.51
.020
0.51
.032
0.81
.020
0.51
.032
0.81
.020
0.51
.020
0.51
.040
1.02
.110
Series-
Low Insertion
Part Numbers
Tape
Mounted
640903-2
55675-2
2
640905-2
696108-2
42844-3
†
—
.
640907-2
61198-4
4
†
184262-2
184265-2
696018-2
640909-2
—
.
640911-2
640913-2
640915-2
641321-2
†
640917-2
640578-2
†
Series
Wire Size
Circular Mils
[mm
2
]
22-18
509-1,900
[0.26-0.96]
16-14
2,050-5,180
[1.04-2.62]
Style
Dimensions
W
L
Nom.
Max.
.300
7.62
.300
7.62
.900
22.86
.900
22.86
Terminal
Insulation
Color
Red
Red
Blue
Blue
B
Wire
Insulation
Diameter
Max.
.140
3.56
.140
3.56
.170
4.32
.250
6.35
.250
6.35
.250
6.35
.250
6.35
.250
6.35
.145
3.68
.173
4.39
.135
3.43
.140
3.56
.140
3.56
.140
3.56
.170
4.32
.170
4.32
.082
2.08
.140
3.56
.140
3.56
Recept.
Matl.
Brass
Brass
Brass
Brass
Brass
Phos. Brz.
Brass
Phos. Brz.
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
3
4
Stock
Thk.
.018
0.46
.018
0.46
.018
0.46
.018
0.46
.018
0.46
.018
0.46
.018
0.46
.018
0.46
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
Loose
Piece
640903-1*
55675-1
2
640905-1*
696108-1
42844-1*
†
42844-2*
†
640907-1*
61198-2
3
†
184262-1
184265-1
696018-1
640909-1*
640174-1
640911-1*
640913-1*
640915-1*
641321-1*
†
640917-1*
—
.
Strip
Form
640902-1
—
.
640904-1
696109-1
60544-3
†
—
.
640906-1
—
.
184261-1
184264-1
B
.250
14-12
3,831-6,470
1
[1.94-3.28]
B
.300
7.62
1.012
25.70
Green
Green
12-10
5,180-13,100
[2.62-6.64]
22-18
509-1,900
[0.26-0.96]
16-14
2,050-5,180
[1.04-2.62]
B
.300
7.62
.300
7.62
.300
7.62
1.012
25.70
.900
22.86
.900
22.86
Yellow
Yellow
Red
Blue
Red
B
B
.250
Low
Insertion
PIDG FASTON
Receptacles and Tabs
—
.
640908-1
—
.
640910-1
—
.
—
.
641320-1
†
640916-1
—
.
22-18
509-1,900
[0.26-0.96]
.205
B
.250
6.35
.800
20.32
Red
Red/Black
Red
16-14
2,050-5,180
[1.04-2.62]
26-24
238-475
[0.12-0.24]
.187
22-18
509-1,900
[0.26-0.96]
B
.250
6.35
.230
5.84
.230
5.84
.800
20.32
.700
17.78
.800
20.32
1
2
Blue
Blue
Yellow
Red
Red
B
B
†
Not UL or CSA approved or listed.
* Available in small packaging quantities.
Wire range is limited as noted.
Unplated receptacle body.
Requires Tool 90276-2
Requires Die 90281-1
Note:
All part numbers are RoHS compliant.
97
Catalog 82004
Revised 10-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208
FASTON Terminals (Insulated and Uninsulated)
PIDG FASTON Receptacles and Tabs
(Continued)
Receptacles
(Continued)
Wire Size
Circular Mils
[mm
2
]
16-14
2,050-5,180
[1.04-2.62]
16-14
509-1,900
[0.26-0.96]
22-18
509-1,900
[0.26-0.96]
Dimensions
W
L
Nom.
Max.
.230
5.84
.230
5.84
.235
5.84
.230
5.84
.148
3.76
.148
3.76
.148
3.76
.148
3.76
.160
4.06
.160
4.06
.110
Low
Insertion
22-18
509-1,900
[0.26-0.96]
A
.800
20.32
.900
22.86
.800
20.32
.800
22.86
.734
18.64
.734
18.64
.734
18.64
.734
18.64
.700
17.78
.796
20.22
Terminal
Insulation
Color
Blue
Blue
Blue
Wire
Insulation
Diameter
Max.
.170
4.32
.250
6.35
.170
4.32
.145
3.68
.110
2.79
.110
2.79
.110
2.79
.110
2.79
.082
2.08
.140
3.56
Recept.
Matl.
Brass
Brass
Brass
Stock
Thk.
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.012
0.30
.012
0.30
.012
0.30
.012
0.30
.016
0.41
.016
0.41
Fits
Tab
Thk.
.020
0.51
.032
0.81
.032
0.81
.032
0.81
.016
0.41
.020
0.51
.032
0.81
.032
0.81
.020
0.51
.012
0.30
.016
0.41
.020
0.51
.032
0.81
.020
0.51
.032
0.81
.016
0.41
.032
0.81
Part Numbers
Tape
Mounted
640919-2
696108-2
†
184235-2
184268-2
†
61048-2
†
61060-2
†
60894-2
†
61678-2
†
641324-2
†
—
.
640921-2
640923-2
640925-2
640929-2
640931-2
640927-2
—
.
Series
Style
Loose
Piece
640919-1*
696108-1
†
184235-1
184268-1
†
61048-1*
†
61060-1*
†
60894-1*
†
—
.
641324-1
†
—
.
640921-1
640923-1*
640925-1*
640929-1*
640931-1*
640927-1
641317-1
Strip
Form
640918-1
—
.
184234-1
184267-1
†
—
.
61059-2
†
60893-2
†
—
.
—
.
350871-1
†
—
.
640922-1
640924-1
—
.
—
.
—
.
—
.
.187
B
.187
Low
Insertion
B
B
Red
Natural
Natural
Natural
Black
Yellow
Red
Brass
Brass
Brass
Brass
Brass
Brass
Brass
.110
Standard
22-18
509-1,900
[0.26-0.96]
B
26-24
238-475
[0.12-0.24]
A
.160
4.06
.800
20.32
Red
.140
3.56
Brass
.016
0.41
16-14
2,050-5,180
[1.04-2.62]
A
.160
4.06
.160
4.06
.160
4.06
.800
20.32
.800
20.32
.796
20.19
Blue
.170
4.32
.170
4.32
.170
4.32
Brass
.016
0.41
.016
0.41
.016
0.41
B
C
†
Not
Blue
Blue
Brass
Brass
UL or CSA approved or listed.
*Available in small packaging quantities.
Receptacles
(Insulation Restricting)
W
W
Material
Insulation
— Nylon
Receptacle Body
— Brass per
ASTM B-36
Receptacle Style B
— Dimple with
wire stop
Plating
— Tin per MIL-T-10727
Metallic Sleeve
— Copper per
ASTM B-152
Plating
— Tin per MIL-T-10727 or
Nickel per QQ-N-290
Related Product Data
Application Tooling
— reference
page 73 of Catalog 82042 for tooling
PIDG FASTON
Receptacles and Tabs
L
L
.110
Series-
Standard
Dimensions
W
L
Nom.
Max.
.148
3.76
.160
4.06
.780
19.81
.821
20.85
.110
Series-
Low Insertion
Series
.110
Standard
.110 Low
Insertion
Wire Size
Circular Mils
[mm
2
]
22
754
[0.38]
16
2,800
[1.42]
Style
Terminal
Wire
Insulation Insulation
Color
Diameter
Solid/Stripe
Max.
Red /
Green
Blue /
Blue
.040-.080
1.02-2.03
.064-.130
1.63-3.30
Recept.
Matl.
Stock
Thk.
.012
0.30
.016
0.41
Fits
Tab
Thk.
.016
0.41
.016
0.41
Loose
Piece
55319-1
Part Numbers
Tape
Mounted
55319-3
Strip
Form
—
B
Brass
B
Brass
—
55318-3
—
Note:
All part numbers are RoHS compliant.
98
Catalog 82004
Revised 10-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208
FASTON Terminals (Insulated and Uninsulated)
PIDG FASTON Receptacles and Tabs
(Continued)
Tooling for Insulated FASTON Receptacles and Tabs — 26 to 10 AWG Wire Range
Wire Size
26-24
22-18
22-18
(Natural)
16-14
14-12
12-10
Hand Tool
48518-2
59824-1
90185-1
59824-1
90246-1
59824-1
Tape Dies for
69875 AMP-TAPETRONIC
No Applicator Required
69877-2
59826-1
90248-2
59827-1
90240-2
59828-1
Tools for Tape Mounted Terminations
Tape Dies for
AMP-O-LECTRIC
1
Model “G”
Applicator 567200-3
69877-2
59826-1*
90248-2
59827-1*
90240-2
59828-1*
Tape Dies for
AMPOMATOR CLS III G,
CLS IV Applicator 687658-1
69877-2
59826-1
90248-2
59827-1
90240-2
59828-1
Tools for Strip Form Terminations
AMPOMATOR
CLS III G, CLS IV
Applicators
—
466788-3
2
466554-3
2
466789-3
2
—
466790-4
2
*Only UL and CSA approved.
1
AMP-O-LECTRIC Model “K” 565435-5 uses applicator 567200-2.
2
Die included with applicator.
Positive Lock Receptacle
Low Insertion Force with
Locking Device
E
W
L
Description
For Tab
.250 x .032
Wire
Range
16-14
Ins. Dia.
Max.
.190
4.83
W
.362
9.19
Dimensions
L
E
.850
.315
21.59
8.00
Material
and Finish
Tin Plated Brass
Part Number
165536-1
Tab
E
W
L
Description
Wire
Range
22-18
Ins. Dia.
Max.
.157
3.99
.197
5.00
.256
6.50
For Receptacle
.250 x .032
16-14
12-10
W
.250
6.35
.250
6.35
.250
6.35
Dimensions
L
.866
22.00
.866
22.00
.950
24.13
W
E
.300
7.62
.300
7.62
.300
7.62
Material
and Finish
Tin Plated Brass
Tin Plated Brass
Tin Plated Brass
Part Number
696362-1
PIDG FASTON
Receptacles and Tabs
696369-1
696372-1
PIDG FASTON
Flag Receptacles
E
L
Description
For Tab
.250 x .032
Wire
Range
22-18
16-14
Ins. Dia.
Max.
.134
3.40
.157
3.99
Note:
All part numbers are RoHS
compliant.
W
.300
7.62
.300
7.62
Dimensions
L
E
.720
.610
18.29
15.49
.720
.610
18.29
15.49
Material
and Finish
Tin Plated Brass
Tin Plated Brass
Part Number
156667-1
156666-1
99
Catalog 82004
Revised 10-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208