Pin Connectors for Aluminum/Copper Code Conductors
Converts an aluminum cable into a
two-sizes-smaller copper pigtail.
C o m p r e s s i o n
Bi-Pin
®
Bi-Metal Pin Connectors
with Insulating Covers
•
For 90
o
C, 600V applications
•
Upgrades connection by eliminating cold flow and
oxidation of aluminum
•
Reduces oversized aluminum cable
•
Enables termination of aluminum cable into a
copper-only lug
•
Barrel prefilled with joint compound
Material:
Finish:
Insulation:
Copper Wire/Aluminum Body
Electro-Tin Plated
Neoprene (600V dielectric rating)
Strip Length
Length
Diameter of pin
connector assy.
Stranded Copper Wire/Cable
(Factory Installed)
Aluminum Cable
(For Termination)
CAT. NO.
Insulator
61905A
Aluminum
Cable Size
8 AWG
6 AWG
4 AWG
2 AWG
1 AWG
1/0 AWG
2/0 AWG
3/0 AWG
4/0 AWG
250 kcmil
300 kcmil
350 kcmil
400 kcmil
500 kcmil
600 kcmil
700-750 kcmil
Copper
Wire
Size
10 AWG
8 AWG
6 AWG
4 AWG
3 AWG
2 AWG
1 AWG
1/0 AWG
2/0 AWG
3/0 AWG
4/0 AWG
250 kcmil
250 kcmil
350 kcmil
400 kcmil
500 kcmil
Body Length
after
Installing (in.)
1.88
1.88
1.56
1.56
1.63
15.63
1.94
2.13
2.13
2.19
2.50
2.50
3.75
3.75
3.75
3.75
Die
Code
No.
24
24
45
45
50
50
50
60
60
66
71H
71H
87H
87H
107H
107H
Color
Code
Blue
Blue
Gold
Gold
Orange
Orange
Orange
Ruby
Ruby
White
Red
Red
Brown
Brown
Orange
Orange
Connector installed with insulator
61910A
61915A
61920A
61925A
To inspect installation:
Match the installing dies
to the pin connector
permanent embossing.
(For tools with code
embossing dies)
61930A
61935
61940
61945
61950
61955
Body Length
Installed
61960
61963
61965
61970
61975
Hand Tools – Smart
®
Tool
Tooling: pp. 116–145
Die Selector Chart: pp.146–153
Connector
Installed
57
Flag Lugs for Aluminum / Copper Code Conductor
C o m p r e s s i o n
90
o
Flag Lugs — 600V, 90
o
C
Material: Aluminum
Finish:
Tin Plate
Insulation: PVC Dip Coated
A
F
T&B
C
B
D
G
90°
E
Dimensions (in.)
A
B
C
D
E
F
G
CAT. NO.
CU
Cable Size
Stud Size
(in.)
Phase
Die
Code
1
10A-FT-14NTK
1/0
1/4
2
3
1
20A-FT-14NTK
2/0
1/4
2
3
1
30A-FT-14NTK
3/0
1/4
2
3
1
40A-FT-14NTK
4/0
1/4
2
3
1
250A-FT-14NTK
250 KCMIL
1/4
2
3
1
350A-FT-12NTK
350 KCMIL
1/4
2
3
1
500A-FT-12NTK
500 KCMIL
1/4
2
3
1
750A-FT-58NTK
750 KCMIL
1/4
2
3
1.38
2.13
2.88
1.93
2.93
3.93
2.11
3.11
4.11
2.04
3.04
4.04
2.31
3.44
4.57
2.31
3.69
5.06
2.56
4.06
5.69
2.63
4.50
6.25
1.70
1.49
0.38
1.50
0.81
4.39
115
1.45
1.20
0.38
1.28
0.56
4.19
99
1.45
1.09
0.31
1.09
0.56
3.94
87
1.20
0.98
0.25
0.92
0.31
3.00
71
1.14
0.78
0.25
0.86
0.25
3.13
66
1.14
0.78
0.22
0.77
0.25
2.75
60
1.14
0.64
0.22
0.70
0.25
2.50
54
0.94
0.64
0.19
0.62
0.25
2.50
50
* Each Cat. No. consists of three connectors, (1) connector per phase. Connectors supplied with Thomas & Betts oxide inhibitor compound in wire bore.
Tooling: pp. 116–145
Die Selector Chart: pp.146–153
58
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