8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
PART
NUMBER
2151493 -1
2151493 -2
5-2151493-1
5-2151493-2
7-2151493-1
7-2151493-2
D
REVISION
G
G
G
G
G
G
A
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
SEAL STRIPPER CRIMPER
TERMINATING UNIT
SEAL STRIPPER CRIMPER
TERMINATING UNIT
MECHANICAL AND CRIMP
TOOLING KIT
PNEUMATIC AND CRIMP
TOOLING KIT
CRIMP TOOLING KIT
FEED TYPE
MECHANICAL
PNEUMATIC
MECHANICAL
PNEUMATIC
MECHANICAL
PNEUMATIC
-
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
A
66
E11
E12
F
G
ECR-17-017946
ECR-18-001057
ECR-18-005391
ECR-18-011135
08DEC2017
23JAN2018
10APR2018
16JUL2018
MZ
YY
LG
YY
KZ
JDG
JD
CT
-
-
-
-
-
-
-
3
-
-
1
1
1
1
1
1
1
-
1
-
-
-
-
-
-
-
REF
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
2
2
1
1
1
4
2
1
-
-
1
1
1
1
2
2
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
2
1
1
1
2
1
2
2
-
-
-
-
-
1
1
1
1
1
-
-
-
-
-
-
-
-
REF
-
-
-
1
1
1
2
1
1
2
1
1
1
1
1
2
2
1
1
1
4
2
2
1
1
1
1
1
1
2
2
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
2
1
1
1
2
1
2
-
1
1
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
REF
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
2
2
1
1
1
4
2
1
-
-
-
-
1
1
2
2
1
1
2
1
1
1
1
-
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
-
-
-
1
1
1
1
1
-
1
1
1
1
1
1
1
REF
-
-
-
1
1
1
2
1
1
2
1
1
1
1
1
2
2
1
1
1
4
2
2
1
1
-
-
1
1
2
2
1
1
2
1
1
1
1
-
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
-
1
1
1
1
1
1
1
-
1
-
-
-
-
-
-
-
2
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
2
2
1
1
1
4
2
1
-
-
1
1
1
1
2
2
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
-
-
-
1
1
1
1
1
-
-
-
-
-
-
-
-
-
-
-
-
1
1
1
2
1
1
2
1
1
1
1
1
2
2
1
1
1
4
2
2
1
1
1
1
1
1
2
2
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
7- 2151493 -7
-
-
-
-
CRIMP
WIRE
INSUL
APPLICATOR DATA
1.40 mm [.055]
1.83 mm [.072]
-
SIZE
TYPE
-
3
APPLICATOR INSTRUCTIONS
408-35042
F
O
-
-
-
-
-
TERMINAL DATA:
TERMINAL NAME:
3.45-3.75 mm [ .136-.148 IN]
WIRE STRIP LENGTH
MICRO QUADOCK SYSTEM
n
TE TERMINAL
TE CRIMP SPECIFICATION
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
REF REF
INSULATION DIAMETER RANGE
-
-
-
TERMINAL
APPLICATION
SPECIFICATION
(A) 114-18021
(B) 114-61024
1.10-1.60 mm [ .043-.063 IN ]
-
TERMINALS APPLIED
C
TE TERMINAL
GROUP 1
C1__DWG_PN_1_0
6
GROUP 2
C1__DWG_PN_2_0
C1__DWG_PN_2_1
7
7
C1__DWG_PN_4_0
6
(A) 928999-1
(A) 928999-5
(A) 928999-6
(A) 968893-1
(A) 928918-1
C1__DWG_PN_1_1
(A) 5-928918-2
(A) 5-928918-1
(A) 6-928918-1
(A) 6-928918-2
(A) 6-928918-3
(A) 1394702-1
(A) 5-928999-5
(A) 5-928999-6
(A) 6-928999-5
(A) 1394702-2
TE TERMINAL
(A) 968220-1
(A) 968220-5
(A) 968220-6
TE TERMINAL
C1__DWG_PN_3_0
C1__DWG_PN_3_1
(A) 1703296-1
(A) 1703296-5
(A) 1534116-1
(A) 5-1534116-1
(A) 5-1534116-2
(A) 1241918-1
(A) 1534116-2
TE TERMINAL
C1__DWG_PN_4_1
C1__DWG_PN_1_2
C1__DWG_PN_2_2
C1__DWG_PN_3_2
C1__DWG_PN_4_2
C1__DWG_PN_1_3
C1__DWG_PN_2_3
C1__DWG_PN_3_3
C1__DWG_PN_4_3
(A) 5-928999-1
C1__DWG_PN_1_4
C1__DWG_PN_2_4
(A) 5-968220-1
(A) 5-968220-5
(A) 5-968220-6
(B) 2005119-1
C1__DWG_PN_3_4
C1__DWG_PN_4_4
C1__DWG_PN_1_5
C1__DWG_PN_2_5
C1__DWG_PN_3_5
C1__DWG_PN_4_5
C1__DWG_PN_1_6
C1__DWG_PN_2_6
C1__DWG_PN_3_6
C1__DWG_PN_4_6
(A) 5-1394702-1
(A) 5-1394702-2
(A) 1-928918-2
(A) 928918-2
(A) 1-928918-1
C1__DWG_PN_1_7
C1__DWG_PN_2_7
C1__DWG_PN_3_7
C1__DWG_PN_1_8
C1__DWG_PN_3_8
C1__DWG_PN_1_9
C1__DWG_PN_3_9
C1__DWG_PN_1_10
C1__DWG_PN_1_11
WIRE
SIZE
8
8
0.50mm2
0.35mm2
0.25mm2
22 AWG
W1__DWG_WGAUGE_1
0.86+/-0.03 [.034+/-.001]
0.76+/-0.03 [.030+/-.001]
0.76+/-0.03 [.030+/-.001]
0.72+/-0.03 [.028+/-.001]
CRIMP HEIGHT
mm [INCH]
4
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
9.0
9.9
9.9
W1__FA_SETTING_1
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
-
-
-
-
-
-
-
-
-
-
-
-
-
W1__DWG_WGAUGE_2
W1__DWG_CRIMP_HT_2
W1__FA_SETTING_2
W1__DWG_WGAUGE_3
W1__DWG_CRIMP_HT_3
W1__DWG_WGAUGE_4
W1__DWG_CRIMP_HT_4
10.4
B
1
2
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION &
STORAGE OF APPLICATOR.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
REFER TO APPLICATION SPECIFICATION,114-18021,PAGE
2
8,NOTE 3 CONCERNING CRIMPING 0.50mm
WIRE.
POSITION THE HOLD DOWN, ITEM 18, IN ORIENTATION 1
FOR GROUP 1 TERMINALS. REFER TO SHEET 2.
9.
8
THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE
CUSTOMER REQUIREMENT. IT HAS BEEN EVALUATED AND IS CONDITIONALLY
SPECIFIED BY TE CONNECTIVITY. THIS CUSTOMIZED CRIMP PARAMETER
IS NOT LISTED AS AN APPROVED APPLICATION WITHIN A TE CONNECTIVITY
APPLICATION SPECIFICATION.
TE CONNECTIVITY EXPRESSLY DISCLAIMS
-
-
-
-
-
-
-
-
-
7
6
1
3
4
5
THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION TO ASSESS
PRODUCT PERFORMANCE IN THE SPECIFIC APPLICATION.
ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY
TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE
CONNECTIVITY APPLICATION SPECIFICATIONS, INCLUDING BUT NOT
LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS
FOR PARTICULAR PURPOSE.
AS SUCH, IT IS HIGHLY RECOMMENDED THAT
-
-
-
-
-
6
UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT,
101-35000.
1
7
1
6
-
1
-
-
-
1
-
1
1
7
POSITION THE HOLD DOWN, ITEM 18, IN ORIENTATION 2
FOR GROUP 2 TERMINALS. REFER TO SHEET 2.
1
1803515-3
2-1803583-1
2119640-1
1803259-1
2119641-1
2119082-5
2079764-1
2119083-1
7-18023-7
2119580-1
2063440-1
4-1722335-3
1-5018030-0
1-1752354-7
993111-1
5-22280-0
1752353-3
1901680-2
21045-3
994970-2
240638-1
3-23627-7
2119799-1
2844908-1
2844907-1
1-690438-0
2168083-1
455888-5
1-240641-3
2168083-1
1633782-2
1803607-1
2119791-5
2119943-1
2119740-1
2168078-1
2-18032-5
2168083-2
5-18022-5
1338685-1
2168083-3
2168083-2
18023-9
2119652-1
2119653-1
1803583-9
1803515-1
1803602-1
1752356-6
2079383-5
2-2844962-4
2844992-3
1-455888-0
22283-1
356835-1
240792-1
1320928-2
980371-4
2168083-2
1-18028-2
2119533-1
1803155-1
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-1
1-1338690-2
4-240641-2
2119757-4
238011-8
2119784-2
455888-1
1-562108-5
RAM ASSEMBLY, SF ATLANTIC
APPLICATOR BASIC ASSEMBLY, SF
PUSH ROD, AIR FEED
BUSHING, FLANGED
FEED CAM, AIR FEED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
STRIPPER, SIDE FEED
NUT, HEX, REG, RoHS, M3.5
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
SCREW, LOCKING
POST, LOCKING
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 8.0
SPACER, CRIMPER
SPACER
SCR, SKT HD CAP, RoHS, M3 X 8.0
FENCE
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SET, FLT PNT, M5 X 20.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 12.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF ATLANTIC
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
HOLD DOWN, TERMINAL
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT -
ANVIL, COMBINATION .055
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE, F
-
1
1803515-3
-
1
2-1803583-1
-
1
2119640-1
-
1
1803259-1
-
1
2119641-1
-
1
2119082-5
-
1
2079764
-
1
2119083
-
1
7-18023-7
-
1
2119580-1
-
1
2063440-1
-
1
4-1722335-3
-
1
1-5018030-0
-
1
1-1752354-7
-
1
993111-1
-
1
SIMP_5-22280-0
-
1
1752353-3
-
1
1901680-2
-
2
21045-3
-
1
COUNTER_994970
-
1
240638-1
-
1
3-23627-7
-
1
2119799-1
-
1
2844908
-
1
2844907
-
1
1-690438-0
-
2
2168083-1
-
1
455888-5
-
1
1-240641-3
-
2
2168083-1
-
1
1633782-2
-
1
1803607-1
-
1
2119791-5
-
1
2119943-1
-
1
2119740-1
-
2
2168078-1
-
2
2-18032-5
-
1
2168083-2
-
1
5-18022-5
-
1
1338685-1
-
4
2168083-3
-
2
2168083-2
-
3
18023-9
-
1
2119652
-
1
2119653
-
1
1803583-9
-
1
1803515-1
-
1
1803602-1
-
1
1752356-6
-
2
2079383-5
-
2
2-2844962-4
-
1
2844992-3
-
1
1-455888-0
-
2
22283-1
-
1
356835-1
-
1
240792-1
-
1
1320928-2
-
1
980371-4
-
1
2168083-2
-
2
1-18028-2
-
1
2119533
-
1
1803155-1
-
1
2119806
-
1
SIMP_3-22280-3
-
1
1-356885-4
-
1
2119805-1
-
1
1803095-1
-
1
1-1338690-2
-
1
4-240641-2
-
1
2119757-4
-
1
238011-8
-
1
2119784-2
-
1
455888-1
-
1
1-562108-5
A
-77
-72 -71 -52 -51
-2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
-1
DWN
CHK
APVD
PART NO
L.GROSS
G.BAILEY
I.CRUZ
-
-
02SEP2011
02SEP2011
02SEP2011
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
293
292
250
249
248
244
243
242
241
239
238
182
181
180
177
176
175
174
172
164
163
137
136
99
98
96
95
82
81
79
78
71
70
69
67
66
61
60
59
56
54
53
49
48
47
46
44
41
34
33
30
29
28
27
26
25
24
23
21
20
19
18
13
12
11
10
9
8
7
5
4
3
2
1
ITEM
NO
D
C
B
A
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
ATLANTIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151493
SCALE
RESTRICTED TO
00779
1:2
SHEET
1
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
G
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
FEED TYPE
MECHANICAL
44
293
6
TERMINAL HOLD DOWN
HOLD DOWN
& SPACER
TOOLING SETUP
FOR TERMINALS:
53
& SPACER SETUP CHART
81
18
7
D
A
239
59
56
2
GROUP 1
928999-1
928999-5
928999-6
5-928999-1
6-928999-5
928918-1
928918-2
1-928918-1
1-928918-2
2-928918-2
3-928918-2
5-928918-1
6-928918-1
6-928918-2
6-928918-3
1394702-1
1394702-2
5-1394702-1
5-1394702-2
53
18
D
POSITION 1
244
HOLD DOWN
& SPACER
TOOLING SETUP
FOR TERMINALS:
968893-1
81
7
53
243
81
18
242
7
82
1
2
3
HOLD DOWN
& SPACER
TOOLING SETUP
FOR TERMINALS:
1
968220-1
968220-5
968220-6
5-968220-1
5-968220-5
5-968220-6
1703296-1
1703296-5
1534116-1
1534116-2
5-1534116-1
POSITION 2
53
81
POSITION 1
PNEUMATIC
250
249
2
18
7
A
C
70
238
163
59
136
137
172
56
4
177
2 176
2
174
181
2
164
3
175
182
180
2
66
67
28
GROUP 2
SEE TERMINAL HOLD DOWN AND SPACER
SETUP CHART ON THIS SHEET
AND NOTES
7
6
3
1
7
69
2
5
41
HOLD DOWN
& SPACER
TOOLING SETUP
FOR TERMINALS:
1241918-1
C
53
18
81
7
POSITION 2
33
24
30
95
96
78
44.61
0.05
16.25
0.50
A
19
20
21
9
12
241
13
1
POSITION TOP EDGE OF HOLD DOWN
AGAINST BOTTOM SURFACE OF RAM
18
RAM
& HOLD DOWN SET-UP
B
29
B
8
REF
2.5 # 0.5
34 REF
TERMINAL SUPPORT LOCATION
1
29 REF
ITEM 30 LOCATED AT
FRONT HOLES
30 REF
CAM POSITIONS
30mm STROKE
30mm STROKE
79
25
27
61
26
23
46
292
98
99
34
54
8
1
60
54
10
1
20
11
30mm STROKE
47
48
248
6.4
0.5
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
DWN
CHK
A
TE Connectivity
Harrisburg, PA 17105-3608
L.GROSS
G.BAILEY
I.CRUZ
-
-
02SEP2011
02SEP2011
02SEP2011
NAME
49
40mm STROKE
MECHANICAL
POST FEED
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
ATLANTIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151493
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
1:2
SHEET
2
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
G
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
PART
NUMBER
2- 2151493 -1
2- 2151493 -2
7- 2151493 -7
REVISION
G
G
A
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
FEED TYPE
MECHANICAL
PNEUMATIC
-
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
A
66
-
SEE SHEET 1
-
-
-
D
-
-
1
1
1
1
1
1
-
1
2
1
1
1
4
-
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
2
2
1
1
2
1
-
1
1
2
2
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
-
-
-
-
1
4
1
1
1
-
-
1
1
1
2
1
1
2
1
1
1
1
1
2
2
1
1
2
2
1
1
1
2
2
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
CRIMP
WIRE
INSUL
APPLICATOR DATA
1.40 mm [.055]
1.83 mm [.072]
-
SIZE
TYPE
-
3
APPLICATOR INSTRUCTIONS
408-35042
F
O
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
TERMINAL DATA:
TERMINAL NAME:
3.45-3.75 mm [ .136-.148 IN]
WIRE STRIP LENGTH
MICRO QUADOCK SYSTEM
n
TE TERMINAL
TE CRIMP SPECIFICATION
REF REF
INSULATION DIAMETER RANGE
-
-
-
TERMINAL
APPLICATION
SPECIFICATION
(A) 114-18021
(B) 114-61024
1.10-1.60 mm [ .043-.063 IN ]
-
TERMINALS APPLIED
C
GROUP 1
(A) 928999-1
(A) 928999-5
(A) 5-928999-1
(A) 968893-1
(A) 928999-6
TE TERMINAL
C1__DWG_PN_1_0
C1__DWG_PN_1_1
6
GROUP 2
C1__DWG_PN_2_0
C1__DWG_PN_2_1
7
C1__DWG_PN_1_2
(A) 5-928918-2
(A) 5-928918-1
(A) 6-928918-1
(A) 6-928918-2
(A) 6-928918-3
(A) 1394702-1
(A) 1394702-2
TE TERMINAL
C1__DWG_PN_2_2
(A) 968220-1
(A) 968220-5
(A) 5-968220-1
(A) 5-968220-5
(A) 5-968220-6
(B) 2005119-1
(A) 968220-6
TE TERMINAL
C1__DWG_PN_3_0
C1__DWG_PN_3_1
C1__DWG_PN_3_2
(A) 1703296-1
(A) 1703296-5
(A) 1534116-2
(A) 5-1534116-1
(A) 5-1534116-2
(A) 1241918-1
(A) 1534116-1
TE TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_4_1
C1__DWG_PN_4_2
C1__DWG_PN_1_3
C1__DWG_PN_2_3
C1__DWG_PN_3_3
C1__DWG_PN_4_3
7
6
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
C1__DWG_PN_1_4
C1__DWG_PN_2_4
C1__DWG_PN_3_4
C1__DWG_PN_4_4
C1__DWG_PN_1_5
C1__DWG_PN_2_5
C1__DWG_PN_3_5
C1__DWG_PN_4_5
(A) 1-928918-2
(A) 5-1394702-1
(A) 5-1394702-2
(A) 928918-1
(A) 928918-2
(A) 1-928918-1
C1__DWG_PN_1_6
C1__DWG_PN_2_6
C1__DWG_PN_3_6
C1__DWG_PN_4_6
C1__DWG_PN_1_7
C1__DWG_PN_2_7
C1__DWG_PN_3_7
C1__DWG_PN_1_8
(A) 5-928999-5
(A) 5-928999-6
(A) 6-928999-5
C1__DWG_PN_3_8
C1__DWG_PN_1_9
C1__DWG_PN_3_9
C1__DWG_PN_1_10
C1__DWG_PN_1_11
WIRE
SIZE
8
8
0.50mm2
0.35mm2
0.25mm2
22 AWG
W1__DWG_WGAUGE_1
0.86+/-0.03 [.034+/-.001]
0.76+/-0.03 [.030+/-.001]
0.76+/-0.03 [.030+/-.001]
0.72+/-0.03 [.028+/-.001]
CRIMP HEIGHT
mm [INCH]
4
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
9.0
9.9
9.9
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
W1__FA_SETTING_2
W1__FA_SETTING_3
W1__DWG_WGAUGE_2
W1__DWG_CRIMP_HT_2
W1__DWG_WGAUGE_3
W1__DWG_CRIMP_HT_3
W1__DWG_WGAUGE_4
W1__DWG_CRIMP_HT_4
10.4
B
1
2
3
4
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION &
STORAGE OF APPLICATOR.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
REFER TO APPLICATION SPECIFICATION,114-18021,PAGE 8,NOTE 3
2
CONCERNING CRIMPING 0.50mm
WIRE.
POSITION THE HOLD DOWN, ITEM 18, IN ORIENTATION 1
FOR GROUP 1 TERMINALS. REFER TO SHEET 4.
9.
8
THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE
CUSTOMER REQUIREMENT. IT HAS BEEN EVALUATED AND IS CONDITIONALLY
SPECIFIED BY TE CONNECTIVITY. THIS CUSTOMIZED CRIMP PARAMETER
IS NOT LISTED AS AN APPROVED APPLICATION WITHIN A TE CONNECTIVITY
TE CONNECTIVITY EXPRESSLY DISCLAIMS
APPLICATION SPECIFICATION.
-
-
-
-
-
-
-
-
-
7
6
1
5
THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION TO ASSESS
PRODUCT PERFORMANCE IN THE SPECIFIC APPLICATION.
ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY
TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE
CONNECTIVITY APPLICATION SPECIFICATIONS, INCLUDING BUT NOT
LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS
FOR PARTICULAR PURPOSE.
AS SUCH, IT IS HIGHLY RECOMMENDED THAT
-
-
-
-
-
-
1
-
-
-
1
-
1
6
UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT,
101-35000.
1
7
1
6
7
POSITION THE HOLD DOWN, ITEM 18, IN ORIENTATION 2
FOR GROUP 2 TERMINALS. REFER TO SHEET 4.
1
1
2119640-1
1803259-1
2119082-5
2079764-1
2119083-1
7-18023-7
2119580-1
2063440-1
21045-3
994970-2
240638-1
2119641-2
2168083-8
2168083-9
2119653-2
1-1803583-0
1803516-1
3-23627-7
2119799-1
2844908-1
2844907-1
1-690438-0
2168083-1
455888-5
1-240641-3
2168083-1
1633782-2
1803607-1
2119791-5
2119943-1
2119740-1
2168078-1
2-18032-5
5-18022-5
1338685-1
2168083-2
18023-9
2119652-1
1803602-1
1752356-6
2079383-5
2-2844962-4
2844992-3
1-455888-0
22283-1
356835-1
240792-1
1320928-2
980371-4
2168083-2
1-18028-2
2119533-1
1803155-1
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-1
1-1338690-2
4-240641-2
2119757-4
238011-8
2119784-2
455888-1
1-562108-5
PUSH ROD, AIR FEED
BUSHING, FLANGED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
RING, RETAIN, EXTERN, 3/16 CRESCENT
COUNTER, MAGNETIC
SPRING, FEED FINGER
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M4 X 16
SCR, SKT HD CAP, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF PACIFIC
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
SCREW, LOCKING
POST, LOCKING
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 8.0
SPACER, CRIMPER
SPACER
SCR, SKT HD CAP, RoHS, M3 X 8.0
FENCE
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SET, FLT PNT, M5 X 20.0
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
HOLD DOWN, TERMINAL
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT -
ANVIL, COMBINATION .055
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE, F
-
1
2119640-1
-
1
1803259-1
-
1
2119082-5
-
1
2079764
-
1
2119083
-
1
7-18023-7
-
1
2119580-1
-
1
2063440-1
-
2
21045-3
-
1
COUNTER_994970
-
1
240638-1
-
1
2119641-2
-
1
2168083-8
-
4
2168083-9
-
1
2119653-2
-
1
1-1803583-0
-
1
1803516-1
-
1
3-23627-7
-
1
2119799-1
-
1
2844908
-
1
2844907
-
1
1-690438-0
-
2
2168083-1
-
1
455888-5
-
1
1-240641-3
-
2
2168083-1
-
1
1633782-2
-
1
1803607-1
-
1
2119791-5
-
1
2119943-1
-
1
2119740-1
-
2
2168078-1
-
2
2-18032-5
-
1
5-18022-5
-
1
1338685-1
-
2
2168083-2
-
3
18023-9
-
1
2119652
-
1
1803602-1
-
1
1752356-6
-
2
2079383-5
-
2
2-2844962-4
-
1
2844992-3
-
1
1-455888-0
-
2
22283-1
-
1
356835-1
-
1
240792-1
-
1
1320928-2
-
1
980371-4
-
1
2168083-2
-
2
1-18028-2
-
1
2119533
-
1
1803155-1
-
1
2119806
-
1
SIMP_3-22280-3
-
1
1-356885-4
-
1
2119805-1
-
1
1803095-1
-
1
1-1338690-2
-
1
4-240641-2
-
1
2119757-4
-
1
238011-8
-
1
2119784-2
-
1
455888-1
-
1
1-562108-5
A
-77 -22 -21
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PART NO
DWN
CHK
L.GROSS
G.BAILEY
I.CRUZ
-
-
02SEP2011
02SEP2011
02SEP2011
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
250
249
244
243
242
241
239
238
172
164
163
151
144
143
142
141
140
137
136
99
98
96
95
82
81
79
78
71
70
69
67
66
61
59
56
53
49
48
41
34
33
30
29
28
27
26
25
24
23
21
20
19
18
13
12
11
10
9
8
7
5
4
3
2
1
ITEM
NO
D
C
B
A
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
PACIFIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151493
SCALE
RESTRICTED TO
00779
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:2
SHEET
3
OF
4
REV
-
G
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
FEED TYPE
MECHANICAL
D
140
HOLD DOWN & SPACER
TOOLING SETUP
FOR TERMINALS:
2
6
928999-1
928999-5
928999-6
5-928999-1
6-928999-5
928918-1
928918-2
1-928918-1
1-928918-2
TERMINAL HOLD DOWN AND SPACER SETUP CHART
2-928918-2
3-928918-2
5-928918-1
6-928918-1
6-928918-2
6-928918-3
1394702-1
1394702-2
5-1394702-1
5-1394702-2
53
81
18
7
GROUP 1
A
239
244
243
D
POSITION 1
59
56
53
242
2
3
HOLD DOWN
& SPACER
TOOLING SETUP
FOR TERMINALS:
968893-1
53
18
81
7
81
18
PNEUMATIC
250
249
2
7
HOLD DOWN
& SPACER
TOOLING SETUP
FOR TERMINALS:
968220-1
5-968220-6
968220-5
1703296-1
968220-6
1703296-5
5-968220-1
1534116-1
5-968220-5
1534116-2
POSITION 1
53
81
18
7
82
7
6
1
1
70
C
59
136
137
172
56
66
2
67
1
4
28
5
GROUP 2
A
238
163
SEE TERMINAL HOLD DOWN AND SPACER
SETUP CHART ON THIS SHEET
AND NOTES
69
7
2
5-1534116-1
POSITION 2
3
41
HOLD DOWN
& SPACER
TOOLING SETUP
FOR TERMINALS:
1241918-1
53
C
18
81
7
POSITION 2
164
33
24
30
95
96
78
35.58
0.05
A
19
20
21
18
RAM SET-UP
9
12
241
13
1
1
2.5 # 0.5
8
REF
34
TERMINAL SUPPORT LOCATION
ITEM 30 LOCATED AT
FRONT HOLES
REF
POSITION TOP EDGE OF HOLD DOWN
AGAINST BOTTOM SURFACE OF RAM
B
29
B
CAM POSITIONS
30mm STROKE
30mm STROKE
142
30
REF
79
25
27
61
26
23
141
98
99
34
143
8
1
144
143
10
30mm STROKE
1
20
11
29
REF
151
48
6.4
0.5
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
DWN
CHK
DIMENSIONS:
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
A
TE Connectivity
Harrisburg, PA 17105-3608
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
PACIFIC VERSION
L.GROSS
G.BAILEY
I.CRUZ
-
-
02SEP2011
02SEP2011
02SEP2011
NAME
mm
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151493
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:2
SHEET
4
OF
4
REV
-
G