TABLE OF CONTENTS
PREFACE
Specifications
System Part Numbers
Environmental Conditions
Vision Systems
Shipping Data
SECTION
SECTION
SECTION
SECTION
SECTION
SECTION
SECTION
SECTION
SECTION
SECTION
I
II
III
IV
V
VI
VII
VIII
IX
X
Introduction and General Overview
System Features and Accessories
System Functions
Set-Up Procedures
Quick Guide to Calibration (Operation)
Additional System Features
Troubleshooting
Spare Parts and Optional Accessories
Nozzle Selection Chart
Warranty and Service
BGA Windows Program manual A1-A12
Calibration Procedure B1-B11
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3
3
3
4
4
5
6
10
11
18
18
21
23
24
Addendum A page 1
Addendum B page 1
Addendum A
Addendum B
©2001 Delawre Capital Formation, Inc. All Rights Reserved. DOVER and the DOVER logo are registered trademarks of
Delaware Capital formation, Inc., a wholly-owned subsidiary of Dover Corporation
BGA-3500 Series Manual 5/01
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Specifications for the BGA/CSP-3500 Series Rework Systems
Rework System Model
Base Unit Input Voltage
Base Unit Power Consumption
Control Unit Input Voltage
Control Unit Power Consumption
Base Unit Max Source Temperature
Bottom-side heater:
Control Unit Max Source Temperature
from BGA-3582 Micro Oven
Temperature Control/Range
Maximum PCB Dimensions
PCB Thickness
Component Maximum Weight
Component Types
Airflow
Top Heater Element
Vacuum Pump
Base Unit Dimensions
Base Unit Weight
BGA-3582 Micro Oven™
Head Assy Dimensions
BGA-3582 Micro Oven™
Head Assy Weight
Control Unit Dimensions
Control Unit Weight
Warranty
BGA-3591/
CSP-3501
115VAC, 50/60Hz
1400W (BGA 3591)
115VAC, 50/60Hz
BGA-3592/
CSP-3502
230VAC, 50/60Hz
BGA-3591J/
CSP-3501J
100VAC, 50/60Hz
940W (CSP 3501) 1010W (BGA/CSP 3500J)
230VAC, 50/60Hz
420W max
392°F (200°C)
752°F (400°C)
100VAC, 50/60Hz
Closed-loop K-type thermocouple feedback
20.25” (489mm) x open frame
0.031” - 0.125” (0.8mm - 3.2mm)
.92 oz. (0.055 kg)
BGA, QFP, PLCC, TSOP, SOIC, CSP
3-20 l/min
28VAC, 280W max.
12 VDC, 15” Hg (381mm Hg)
22” x 24” x 19” (560 x 610 x 485 mm)
76.5 lbs (34.7 kg)
10.5” x 5.0” x 3.25” (267 x 127 x 82.5mm)
2 lb. 10 oz (1.19 kg)
13” x 6” x 9.5” (330 x 153 x 241mm)
20 lb. 7 oz. (9.27 kg)
One year
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BGA-3500 Series Manual 5/01
System Part Numbers
Part Number
BGA-3591
BGA-3592
CSP-3501
BGA-3591-G
CSP-3501
CSP-3502
CSP-3501-G
BGA-3592-G
CSP-3502-G
BGA-3591J
BGA-3591J-SN
CSP-3501J-G
BGA-3592-N-G
CSP-3502-N-G
Item Description
BGA rework system with high power under-board heater, split field vision system &
monitor 115V NTSC
BGA rework system with high power under-board heater, split field vision system &
monitor 230V PAL
CSP Rework System, 115V. NTSC with monitor
BGA Rework System, 115V. NTSC w/o monitor
CSP rework system with under-board heater, high magnification vision system &
monitor 115V NTSC
CSP rework system with under-board heater, high magnification vision system &
monitor 230V PAL (Contact Metcal for NTSC format)
CSP Rework System, 115V. NTSC w/o monitor
BGA Rework System, 230V. PAL w/o monitor
CSP Rework System, 230V. PAL w/o monitor
BGA rework system with high power under-board heater, split field vision system &
monitor 100V - Japan only NTSC
BGA rework system with high power under-board heater100v - Japan only
CSP Rework System, 100V. NTSC w/o monitor
BGA Rework System, 230V. NTSC w/o monitor
CSP Rework System, 230V. NTSC w/o monitor
Please note: Monitor will be supplied locally and specification will vary.
Environmental Conditions (all models)
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Suitable for indoor use only at altitudes not exceeding 6500 ft (2km)
All systems must be grounded
Maximum relative humidity of 80% at 88°F (31°C) decreasing linearly to 50% at 104°F (40°C)
Temperature range of 41°F (5°C) to 104°F (40°C)
Mains supply voltage fluctuations not to exceed ±10% of the nominal voltage
Pollution degree 2 per IEC 644
Insulation category II
Vision Systems
The BGA-3500 systems provide a maximum four-sided view of 46mm x 46mm (1.77” x 1.77”) with a diag-
onal overlay on the component corners for improved alignment. The zoom lens magnification has a range of
10X to 50X.
BGA-3500 Series Manual 5/01
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