NUMBER
TYPE
GS-12-629
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
1 of 13
Minitek 1.27MM Board to Board & Cable to Board Connector
AUTHORIZED BY
DATE
C
Mar. 28 2013
Andy Zhang
CLASSIFICATION
UNRESTRICTED
Section 1:
For the 20021122, 20021323, 20021444, 20021511, 20021512,
20021521, 20021611, 20021612, 20021621, 20021811, 20021813, 20021814,
20021822, 20021824, 20021831, 20021832, 20021833, 20021834 and 20021835
series parts.
1.0
GENERAL
This specification defines the performance, tests and quality requirements for the 1.27MM Cable to Board
(CTB) and Board to Board (BTB) plug and receptacle connectors.
This document is composed of the following sections.
1. General
2. Scope
3. Applicable Documents
4. Requirements
Design and Construction
Material
Finish
5. Test Methods and Requirements
6. Test Plan
7. Applicable Part Number and Product Drawing
8. Revision Record
2.0
SCOPE
This specification is applicable to the termination characteristics of the 1.27MM cable to board and board to
board connector family.
3.0
APPLICABLE DOCUMENTS
3.1 Military Standards:
3.1.1 MIL-STD-1344A: Test methods for electronic and electrical component parts.
3.1.2 MIL-STD-202: Test methods for electronic and electrical component parts.
3.2 Industry Specification/Other Standards:
3.2.1 UL-94: Tests for flammability of plastic materials.
4.0
REQUIREMENT
4.1 Design and Construction:
Product shall be of the design, construction and physical dimensions specified on the applicable
product drawing.
4.2 Materials
4.2.1 Housing:
The insulators shall be rated flame retardant V-0 in accordance with UL-94.
4.2.2 Contact
Copper Alloy, Selected plating over Nickel under-plated overall.
Copyright FCI.
Form E-3701 – Revision C
GS-01-029
PDS: Rev :C
STATUS:Released
Printed: May 08, 2013
NUMBER
TYPE
GS-12-629
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
2 of 13
Minitek 1.27MM Board to Board & Cable to Board Connector
AUTHORIZED BY
DATE
C
Mar. 28 2013
Andy Zhang
CLASSIFICATION
UNRESTRICTED
4.3 Ratings
4.3.1 Rated Voltage (Max.): 125 V AC.
4.3.2 Rated Current (Max.): 1A Max. per contact.
4.3.3 Operating Temperature Range: -40℃ to +105℃.(Including temperature rise caused
by application of current )
4.4 Finish:
The finish for applicable components shall be specified on the applicable product drawing
5.0
TEST METHODS AND REQUIREMENTS:
TEST REQUIREMENTS AND PROCEDURES SUMMARY
TEST DESCRIPTION
Examination of product
ELECTRICAL
Contact Resistance
Insulation Resistance
Dielectric Withstanding
Voltage
MECHANICAL
Durability
Vibration
Mating Force
Unmating Force
Contact Retention Force
ENVIRONMENTAL
Humidity(Steady state)
Thermal Shock
Dry Heat
Cold
Meets requirements of product
drawing and electrical
specification.
Meets requirements of product
drawing and electrical
specification.
Meets requirements of product
drawing and electrical
specification
Meets requirements of product
drawing and electrical
specification.
MIL-STD-1344A method 1002.2, Condition B
90-95%, 40C, 96 hours
MIL-STD-1344A method 1003.1, Condition A
-55C to 85C, 5 cycle
The connector housing shall be store at
temperature of 105 ± 2°C for 168 hours
ICE-60998-1
The connector housing shall be store at
temperature of -25 ± 3°C for 48 hours
30 mΩ Max. (After Test 50 mΩ
MIL-STD-1344A method 3002.1
Max.)
100 MΩ Min. at 500 V DC / 2
MIL-STD-1344A method 3003.1
minute
No breakdown at 500 V RMS
100 Cycles
Meets requirements of product
drawing and electrical
specification.
220g Max. /Pin
20g Min. /Pin
Male 300 g Min./Pin
Female 150 g Min./Pin
MIL-STD-1344A method 3001.1
MIL-STD-1344A method 2016
MIL-STD-202 method 201
Speed 25±3mm/minute
Speed 25±3mm/minute
MIL-STD-1344A method 2007.1
REQUIREMENT
Meets requirements of product
drawing and Specification.
PROCEDURED
Visual inspection
No physical damage
Copyright FCI.
Form E-3701 – Revision C
GS-01-029
PDS: Rev :C
STATUS:Released
Printed: May 08, 2013
NUMBER
TYPE
GS-12-629
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
3 of 13
Minitek 1.27MM Board to Board & Cable to Board Connector
AUTHORIZED BY
DATE
C
Mar. 28 2013
Andy Zhang
CLASSIFICATION
UNRESTRICTED
PHYSICAL
Solderability
The test area shall be covered
more than 95% of immersed
area with flash solder
Solder Temperature: 245
Immersion Period: 5 Sec
Test Group
Test or Examination
Examination of Product
Contact Resistance
Insulation Resistance
Dielectric Withstanding Voltage
Durability
Vibration
Mating Force & Unmating Force
Contact Retention Force
Humidity-Cycling Test
Thermal Shock
Cold
Dry heat
Solderability
2
Figure 2
4
6
5
5
3,5
2
A
1,10
2,7
3,8
4,9
4
3
B
1,6
2,7
E
C
D
Test Sequence
1,3
1,3
1,5
2,4
2,5
3,6
F
1,7
G
1,9
2,8
3,7
4,6
±5
Copyright FCI.
Form E-3701 – Revision C
GS-01-029
PDS: Rev :C
STATUS:Released
Printed: May 08, 2013
NUMBER
TYPE
GS-12-629
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
4 of 13
Minitek 1.27MM Board to Board & Cable to Board Connector
AUTHORIZED BY
DATE
C
Mar. 28 2013
Andy Zhang
CLASSIFICATION
UNRESTRICTED
Section 2:
For the 20021111, 20021112, 20021121, 20021211, 20021212,
20021221, 20021311 and 20021321 series parts.
1.0
Objective
This specification defines the performance, test, quality and reliability requirements of the Minitek 1.27MM
pitch Board to Board product.
2.0
Scope
This specification is applicable to the termination characteristics of the Minitek 1.27MM pitch Board to Board
connector family of products which provides interconnections via 0.406m square pins between two printed
boards.
3.0
Ratings
3.1
3.2
3.3
Operating Voltage Rating (Max.) = 125 V
AC
Operating Current Rating (Max.) = 1A Max. Per contacts.
Operating Temperature Range = -55
o
C to +125
o
C. (Including temperature rise caused by application
of current)
4.0
Applicable Documents
4.1
FCI Specifications
4.1.1
4.1.2
Engineering drawings
20021111, 20021112, 20021121, 20021211, 20021212, 20021221, 20021311, 20021321
Package specification
GS-14-1420
4.1.3
4.1.4
Application specification(s)
FCI Product Shelf life
Storage-Solderability GS-20-060
Copyright FCI.
Form E-3701 – Revision C
GS-01-029
PDS: Rev :C
STATUS:Released
Printed: May 08, 2013
NUMBER
TYPE
GS-12-629
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
5 of 13
Minitek 1.27MM Board to Board & Cable to Board Connector
AUTHORIZED BY
DATE
C
Mar. 28 2013
Andy Zhang
CLASSIFICATION
UNRESTRICTED
4.2
National or International Standards
4.3.1
4.3.2
4.3.3
Flammability: UL94V-0 or similar applicable specification
EIA 364: Electrical Connector/Socket Test Procedures Including Environmental Classifications
IPC/ECA J-STD-002C: Solderability Tests and Measurement
4.3
Military Standards
4.2.1
4.2.2
MIL-STD-202F: Test methods for electronic and electrical component parts.
MIL-STD-1344A: Test methods for electrical connectors.
4.4
FCI Laboratory Reports - Supporting Data
List lab report numbers that contain the supporting qualification test data
4.5
Safety Agency Approvals
List the UL, CSA, TUV other product safety agency certification file numbers.
5.0
Requirements
5.1
Qualification
Connectors furnished under this specification shall be capable of meeting the qualification test
requirements specified herein.
5.2
Material
The material for each component shall be as specified herein or equivalent.
5.2.1 Housing – High Temperature plastic, UL94-V0 Compliant.
5.2.2 Terminal – Copper alloy
5.3
Finish
The finish for applicable components shall be as specified herein or equivalent.
Contact area: 30u” GXT, 15u” GXT, 10u” Au or Gold flash options, over 50u” Nickel underplating;
Solder tail area: 100u” Matte Tin or Gold flash options, over 50u” Nickel underplating.
5.4
Design and Construction
Connectors shall be of the design, construction, and physical dimensions specified on the applicable
product drawing. There shall be no cracks, burrs, or other physical defects that may impair
performance.
Copyright FCI.
Form E-3701 – Revision C
GS-01-029
PDS: Rev :C
STATUS:Released
Printed: May 08, 2013
Automotive Electronics
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