15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply
DF63 Series
(UL, C-UL, TÜV, Listed)
Unique locking
mechanism is
contained inside
the header
Socket and header
design avoids
short-circuit between
adjacent contacts.
Guide keys
prevent incorrect
insertion
Mar.1.2018 Copyright 2018 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
Guide pins
temporarily hold
and assure proper
orientation of the
connector.
■Features
1. Rated for up to 15A
DF63 has the capacity to handle a max of 15A when
using 16 AWG wire.
(Please refer to the chart for the rated current in other pin counts.)
Fig.1
Lock structure
［
A
−
A
½
Crimp contact
Lock portions of the
plug and the header
start to engage.
A
→
2. Secure mating and clear tactile click
The locking mechanism delivers a clear and tactile
click, which prevents incomplete mating. (Fig.2)
A
→
3. Prevents incomplete insertion of the crimp contact
A structure to prevent incomplete insertion of the
crimp contacts is provided. (Fig.3)
No contact yet
4. Prevents incorrect mating
A mechanism has been added to prevent reverse
mating and incorrect mating between different number
of positions. (Fig.4)
Header contact
Fig.2
Prevention of insufficient insertion of the crimp contact
Crimp contact
(insufficiently inserted)
5. Reverse mounting prevention to PCB
The pin header is equipped with a guide post to
prevent reverse insertion on the PCB. (Fig.1)
6. Molded lance design
The lance is actually part of the housing instead of being a part
of the terminal. This prevents tangled wires during assembly.
Lock does
not work.
7. Short-circuit prevention
The wall structure between the contacts helps to isolate the
contacts and prevents short circuits between contacts. (Fig.1)
8. Suitable for potting
Capable of being potted, up to 5mm.
Lance and header
protection mechanism
meet.
Fig.3
9. Solder crack prevention
Glass-reinforced resin is used on the pin header to
prevent solder cracks due to thermal contraction.
Keying options are available to prevent incorrect connections
due to the use of multiple connectors on the same board.
■Standard
type (color : black)
10. Glow Wire compliance (Compliant with IEC 60695-2-11)
＊
Keying options were provided to prevent incorrect connections.
Keying options prevent incorrect connections due to the use of multiple
connectors on the same board. When using identical pin counts, two
versions are available with different keying options.(Fig.4)
■R-type
(color : white)
＊
Supports 7.92mm pitch
Also supports 7.92mm pitch with 2 or 3 pos. without pins
Note 1 :
*
means the product will be available upon request.
Please contact Hirose representative.
Fig.4
2017.1e
1
DF63 Series●15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply
■Product
Specifications
No. of Contacts
1
2
3
4
Current Rating
5
6
2
(7.92mm pitch)
3
(7.92mm pitch)
Specification
Voltage Rating UL,C-UL
TÜV
16 AWG 18 AWG 20 AWG 22 AWG
15A 13A 11A
9A
14A 12A 10A
8A
12A 10A
8A
7A
10A
8A
7A
6A
10A
8A
7A
6A
10A
8A
7A
6A
15A
12A
13A
11A
11A
9A
9A
8A
Operating temperature range -55 to 105ç (Note 2)
Operating humidity range
20 to 80% (Note 3)
Storage temperature range -10 to 60ç (Note 4)
Storage humidity range
40 to 70% (Note 4)
UL/TÜV File No. and Recognition No.
UL
：
E52653
C-UL : E52653
TÜV
：
R50318850
Ratings
AC/DC 630V
AC/DC 600V
AC/DC 300V
Conditions
Measured at DC 500V
AC 1,500V is applied for one minute.
Measured at 1mA and no higher than 20mV
Frequency 10-55 Hz, half amplitude 0.75
mm, 10 times in each of the three directions
Accelerated velocity : 490 m/s
2
for 11ms, half-sine
wave in 3 directions, 3 times for each direction
Temperature : 40±2ç ; humidity : 90 to 95%,
left as it is for 96 hours
-55ç : 30 minutes
→
85ç : 30 minutes
5 cycles
Tin plated : 30 mating cycles,
Gold plated : 50 mating cycles
Flow : 260ç, 10 sec
Hand soldering : temperature of soldering
iron at 300ç for 3 seconds
Mar.1.2018 Copyright 2018 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
Item
1. Insulation
Resistance
2. Withstand
Voltage
3. Contact
Resistance
4. Vibration
Resistance
5. Shock
Resistance
6. Moisture-
resistance
7. Temperature
cycles
8. Durability
9. Solder heat
resistance
Specifications
No less than 1,000Mø
No flashover or breakdown
No more than 10mø
No electrical discontinuity of 1µs or greater
No electrical discontinuity of 1µs or greater
Contact resistance : no more than 20mø
Insulation resistance : no less than 500Mø
Contact resistance : no more than 20mø
Insulation resistance : no less than 1,000Mø
Contact resistance : no more than 20mø
The resin parts should withstand the temperature and
resist melting.
Note 1
：
This is the maximum current rating while all pins are powered or used as all power lines.
Note 2
：
Includes temperature rise caused by current flow.
Note 3
：
Use without condensation on parts.
Note 4
：The
storage condition refers to long-term storage of the product on the shelf before assembly. Please use the operating
temperature for temporary storage such as pre-assembly and during shipping.
■Materials
/ Finish
Component
Header
Crimp socket
In-line plug
Crimp contact
Part
Insulator
Contact
Insulator
Contact
Material
PBT (glass-reinforced)
Brass
PBT (glass-reinforced)
Copper alloy
Finish
Black or White
Tin plated or Gold plated
Black or White
Tin plated or Gold plated
UL Specification
UL94V-0
−
UL94V-0
−
■Product
Number Structure
●Connector
DF 63 # -
*
P - 3.96 DSA
❶
❷
❸
❹ ❺
❻
❼
●Crimp
contact
DF 63 - 1618 SCF
½
❶Series
name : DF
❷Series
No. : 63
❸Form
Type
Header
Blank : Black
A
: Without guide post
R
: Guide post·Guide Key Type, white
Sockets
Blank : Black
R
: Guide Key Type, white
In-line Plugs
Blank : Panel Lock Type
A
: Without Panel Lock
❺Connector
type
P : Header
S : Crimp socket
EP : In-line plug
❻Contact
Pitch : 3.96mm
7.92mm
❼Type
of housing
DSA : Straight header
Ｄ
Ｓ
: Right angle header
Ｃ
: Crimp housing
❾
❹Number
of Contacts : 1,2,3,4,5,6
½Applicable
Conductor
1618 : 16 to 18 AWG
2022 : 20 to 22 AWG
❾Packaging
SCF : Socket contacts·Reel·Tin plated
SCFA : Socket contacts·Reel·Gold plated
SC
: Socket contacts·Pack·Tin plated
SCA : Socket contacts·Pack·Gold plated
PCF : In-line plug contacts·Reel·Tin plated
PCFA : In-line plug contacts·Reel·Gold plated
PC
: In-line plug contacts·Pack·Tin plated
PCA : In-line plug contacts·Pack·Gold plated
2
DF63 Series●15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply
■Straight
Header
●
Recommended PCB Layout
(Board thickness : 1.6±0.1)
[1 to 6 pos.]
Ｂ±
0.1
1.5
±
0.05
Ø
1.6
＋
00
.1
8
Ø1.
P=3.96
±
0.05
Outline of the
connector
Mar.1.2018 Copyright 2018 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
[1 pos.]
6.2
[2 to 6 pos.]
Ａ
Ｂ
P=3.96
8
7.05
8
7.05
Polarization
mark
10
3.5
□
1.14
3.5
10
□
1.14
[Specification number]
**
None :
Tin plated
(01)
: Gold plated
Standard Type (Guide post : Left Side, Color : Black)
Part No.
DF63-1P-3.96DSA(**)
DF63-2P-3.96DSA(**)
DF63-3P-3.96DSA(**)
DF63-4P-3.96DSA(**)
DF63-5P-3.96DSA(**)
DF63-6P-3.96DSA(**)
HRS No.
680-0503-9 **
680-0504-1 **
680-0501-3 **
680-0505-4 **
680-0506-7 **
680-0507-0 **
No. of Contacts
1
2
3
4
5
6
A
6.2
8.66
12.62
16.58
20.54
24.50
3.25
±
0.05
＋
0 0
.1
Unit : mm
B
-
3.96
7.92
11.88
15.84
19.80
R Type (Guide post : Right Side, Guide key, Color : White)
Part No.
DF63R-1P-3.96DSA(**)
DF63R-2P-3.96DSA(**)
DF63R-3P-3.96DSA(**)
DF63R-4P-3.96DSA(**)
DF63R-5P-3.96DSA(**)
DF63R-6P-3.96DSA(**)
7.92mm pitch
Part No.
DF63-2P-7.92DSA(**)
DF63R-2P-7.92DSA(**)
DF63-3P-7.92DSA(**)
DF63R-3P-7.92DSA(**)
HRS No.
680-0513-2 **
680-0550-0 **
680-0537-0 **
680-0562-0 **
No. of Contacts
2
3
A
12.62
20.54
B
7.92
15.84
HRS No.
680-0517-3 **
680-0518-6 **
680-0515-8 **
680-0519-9 **
680-0520-8 **
Under planning
No. of Contacts
1
2
3
4
5
6
A
6.2
8.66
12.62
16.58
20.54
24.50
B
-
3.96
7.92
11.88
15.84
19.80
Note 1 : Bag packaging (100 pcs/pack). Order by number of packs.
Note 2 : Please contact Hirose representative if you have request for (01) specification.
3
DF63 Series●15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply
■Right
Angle Header
□1.14
A
B
Ø1.4
HRS mark
1.55
3.5
9
1.5 ± 0.05
Ø1
.8
＋
0.1
0
1.5 ± 0.05
Ø1.6
＋
0.1
0
P=3.96 ± 0.05
P=3.96
2G08M
Polarization mark
Lot mark
Outline of the connector
14.2
Mar.1.2018 Copyright 2018 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
[Specification number]**
None :
Tin plated
(01)
: Gold plated
Standard Type (Color : Black)
Part No.
DF63-1P-3.96DS(**)
DF63-2P-3.96DS(**)
DF63-3P-3.96DS(**)
DF63-4P-3.96DS(**)
DF63-5P-3.96DS(**)
DF63-6P-3.96DS(**)
7.92mm pitch
Part No.
DF63-2P-7.92DS(**)
DF63R-2P-7.92DS(**)
DF63-3P-7.92DS(**)
DF63R-3P-7.92DS(**)
HRS No.
680-0543-0 **
Under planning
680-0559-0 **
Under planning
No. of Contacts
2
3
A
12.62
20.54
HRS No.
680-0544-0 **
680-0528-0 **
680-0527-7 **
680-0545-0 **
680-0546-0 **
680-0547-0 **
No. of Contacts
1
2
3
4
5
6
A
6.2
8.66
12.62
16.58
20.54
24.50
Unit : mm
B
-
3.96
7.92
11.88
15.84
19.80
B
7.92
15.84
Note 1 : Bag packaging (100 pcs/pack). Order by number of packs.
Note 2 : Please contact Hirose representative if you have request for (01) specification.
■Crimp
Socket
[1 pos.]
6.2
[2 to 6 pos.]
Ａ
Ｂ
P=3.96
8.8
(Note 2)
8.8
Polarization
mark
13.3
Standard Type
Part No.
DF63-1S-3.96C(**)
DF63-2S-3.96C(**)
DF63-3S-3.96C(**)
DF63-4S-3.96C(**)
DF63-5S-3.96C(**)
DF63-6S-3.96C(**)
R Type (Guide key)
Part No.
DF63R-1S-3.96C(**)
DF63R-2S-3.96C(**)
DF63R-3S-3.96C(**)
DF63R-4S-3.96C(**)
DF63R-5S-3.96C(**)
DF63R-6S-3.96C(**)
HRS No.
680-0522-3 **
680-0523-6 **
680-0516-0 **
680-0524-9 **
680-0525-1 **
Under planning
No. of Contacts
1
2
3
4
5
6
A
6.2
8.36
12.32
16.28
20.24
24.20
B
−
3.96
7.92
11.88
15.84
19.80
HRS No.
680-0508-2 **
680-0509-5 **
680-0502-6 **
680-0510-4 **
680-0511-7 **
680-0512-0 **
No. of Contacts
1
2
3
4
5
6
A
6.2
8.36
12.32
16.28
20.24
24.20
B
−
3.96
7.92
11.88
15.84
19.80
13.3
Unit : mm
[Specification number]**
None :
Black
[Specification number]**
None :
White
Note 1 : Bag packaging (100 pcs/pack). Order by number of packs.
4
DF63 Series●15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply
■In-line
Plug (Panel Lock Type)
C+F
D
E
9.16
Panel thickness
F
0.5
∼
0.6
0.7
∼
1.1
1.2
∼
1.7
2.0
∼
2.3
0
0.5
1.0
3.2
7.45
5.75
P=3.96
Mar.1.2018 Copyright 2018 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
8.56
2.75
A
B
12.65
23.75
Polarization mark
2.75
5.35
[Specification number]**
None :
Black
Unit : mm
Part No.
DF63-1EP-3.96C(**)
DF63-2EP-3.96C(**)
DF63-3EP-3.96C(**)
DF63-4EP-3.96C(**)
DF63-5EP-3.96C(**)
DF63-6EP-3.96C(**)
HRS No.
Under planning
680-0533-0 **
680-0532-7 **
Under planning
No. of Contacts
1
2
3
4
5
6
A
12.7
16.66
20.62
24.58
28.54
32.5
B
6.2
8.66
12.62
16.58
20.54
24.5
C
8.8
12.76
16.72
20.68
24.64
28.6
D
5.0
8.86
12.82
16.78
20.74
24.70
E
−
4.36
8.32
12.28
16.24
20.2
Note 1 : Bag packaging (100 pcs/pack). Order by number of packs.
■
In-line Plug
P=3.96
8.56
A
Part No.
DF63A-1EP-3.96C(**)
DF63A-2EP-3.96C(**)
DF63A-3EP-3.96C(**)
DF63A-4EP-3.96C(**)
DF63A-5EP-3.96C(**)
DF63A-6EP-3.96C(**)
HRS No.
Under planning
680-0535-5 **
680-0534-2 **
Under planning
23.75
Polarization
mark
Unit : mm
No. of Contacts
A
1
2
3
4
5
6
6.2
8.66
12.62
16.58
20.54
24.5
[Specification number]**
None :
Black
Note 1 : Bag packaging (100 pcs/pack). Order by number of packs.
5
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