Amphe-EX Series Mated Pair
Table of Contents
Amphe-EXTM Connector Series
Page No.
Introduction ......................................................................................... 1
Performance Criteria, Specifications
................................................. 2
How to Order ..................................................................................... 3
Shell Styles
EXM-A00 Flangeless Panel Mount Receptacle
........................... 4
EXM-A01 Fix Inline Receptacle
................................................... 5
EXM-A02 Panel Mount Receptacle
............................................. 6
EXM-A03 Flangeless Inline Receptacle
...................................... 7
Insert Availability and identification, contacts, sealing plugs
.............. 9
EXM-A06 Straight Plug ................................................................ 8
Insert Arrangements
..........................................................................10-11
Amphenol technology provides
innovation interconnect solutions
for the demanding environmental
requirements for equipment used
in power generation, geophysical
and oil and gas exploration.
Sophisticated in-house testing
facilities provide the qualification
and specialization required for
many of our connector products.
Capabilities for testing include
vibration and shock testing,
humidity, engagement/separation
force evaluation, durability
testing, as well as salt spray/
fog, optical and many other
performance requirements.
Standard insert alternate positioning
..................................................12
RJ45 inserts
.......................................................................................13
Cable Glands
......................................................................................14
Fiber Optic termini – MIL-PRF-29504/4 & /5 multi-mode, size 16
......15
Fiber Optic termini – multi-mode, size 20
...........................................16
Application tools
................................................................................17
Assembly instructions
.........................................................................18-23
Please visit our Website at www.amphenol-industrial.com
2
Amphe-EX
TM
Series
Hazardous Rated Connectors EX Zone 1 & 2
smaller size and more contact options
INTRODUCTION
With the ever growing need for more power and
sig- nal in a smaller interface in ATEX rated areas,
Amphenol is pleased to introduce the Amphe-EX
circular connector series.
Designed for Hazardous Environments
AMPHE-EX Connector Series is designed for use in
ATEX and IECex rated areas. AMPHE-EX connectors
are equipped to handle signal, power, RF or fiber optic
requirements in the most harsh environments. AMPHE-
EX connectors offer a complete array of insert patterns,
ranging from 2 # 20 contacts, right up through 79
# 22D contacts, and everything in between.
In addition, AMPHE-EX is able to provide RJ45
connections and fiber optic termini into an ATEX and
IECex approved interconnect solution.
Chemical Manufacturing, Pharmaceutical
Manufacturing, Petrochemical Refineries, Land and
Offshore Drilling Platforms are just a few of the areas
that the new AMPHE-EX Series will provide
increased performance.
AMPHE-EX connectors are made from machined
aluminum components, and plated in a hard anodic
coating designed to withstand the most extreme
environments. Double-lead acme threads allow for a
self cleaning mating action that does not clog under
adverse conditions of ice, snow, mud or sand. The
specific materials and design features of the AMPHE-
EX series were originally selected to satisfy the
stringent requirements of the Military and Aerospace
industries. These connectors combine electrical and
mechanical capabilities that equal or exceed many of
the parameters established by the Military
specification MIL-5015.
Amphenol Industrial, one of the leading interconnect
suppliers to Industrial markets around the world,
welcomes this new product to it’s current offering of
harsh environment interconnect solutions.
EXM-A01 . . . .Fix Inline Receptacle
EXM-A00. . . . Flangeless Panel Mount Receptacle (Resin)
Amphe-EX Shell Styles
EXM-A02 . . . .Panel Mount Receptacle (Resin)
EXM-A03. . . . Flangeless Inline Receptacle
EXM-A06 . . . .Plug with EX Cable Gland
1
Amphe-EX
TM
Series
Specifications
Amphe-EX connectors are Certified for EX Zone 1 and 2 (T6, T5 & T4)
Gases, Vapours and Mists - Ex de IIC Gb Tamb between -40°c to +55°c
Fiber Optic OP PR - Ex op pr IIC Gb Tamb between -40°c to +55°c *
Fiber Optic OP IS - Ex op is IIC Gb Tamb between -40°c to +55°c *
Combustible Dusts - Ex tb IIIC Db (T80°c & T95°c) IP6X Tamb between -40°c to +55°c
ATEX Certified Zone 1 & 2- Cert. # SIRA 07ATEX1229X
IECEx Certified Zone 1 & 2- Cert # SIR 08.0029X
EAC Ex Zone 1 & 2- Cert #
Cenelec IP68
HIGH TENSILE STRENGTH ALUMINUM: Bar Stock components precision machined, with points of impact designed for
extra strength.
HARD ANODIC PLATING: All machined aluminum parts are finished with a hard, scratch resistant coating per Mil-A-8625,
Type III. (300 days salt spray performance)
EASILY ACCESSIBLE WIRE TERMINALS: Conductors are readily terminated to contacts. Cable housings are slipped
over conductors after terminating. Cumbersome handling and seating of inserts with conductors attached is eliminated.
LARGE WIRE SPACING: Ample wire space is provided in cable housings and hardware.
CABLE OPTIONS: Cable Gland terminations available to allow variety of cable types including unarmored, armored and
sheathed cable built to the IEEE-45, UL1309, IEC, BS, DIN and JIC standards. Flexible cables like SOOW-A, W, G-GC
and DLO constructions can also be used with the AMPHE-EX series connectors. For Cable Gland information, ask for
Amphenol Cable Glands and Cord Grips catalog # 12- 055.
INSERT VARIATIONS: A broad variety of inserts are offered ranging from 2 # 20 awg, up to 79 # 22D awg contacts.
Numerous hybrid inserts available that offer combination copper and Coax/Twinax. In addition, Fiber Optic and RJ45
options available.
RoHS COMPLIANT PRODUCT
CONTACT RATING
Contact Size
22D
20
16
12
10 (Power)
Test Current
Crimp
5
7.5
13
23
33
Maximum
Millivolt Drop
Crimp*
73
55
49
42
33
Crimp Well Data
Crimp Barrel
Cable Range
Diameter
AWG /
SQMM
.0345”
(.0876mm)
22-26 /
0.25-0.34
.047”
(1.194mm)
20-24 /
0.5-0.75
.067”
(1.701mm)
16-20 /
1.0-1.5
.100”
(2.540mm)
12-14 /
2.5
.137”
(3.480mm)
10-12 /
4.0-6.0
Measurements in inches ± .0010 size 22D to size 16 and ± .002 for size 12 and 10
Measurements in mm ± .0025 size 22D to size 16 and ± .050 for size 12 and 10
SERVICE RATING
Service Rating
M
N
I
II
Suggested Operating Voltage
(Sea Level)
AC (RMS)
DC
400
550
300
450
600
850
900
1250
Test Voltage
(Sea Level)
1300 VRMS
1000 VRMS
1800 VRMS
2300 VRMS
** Please note that the establishment of electrical factors is left entirely in the
designers hands, since they are in the best position to know what voltage,
switching surges, transients, etc. can be expected in a particular circuit.
2
Amphenol
®
Amphe-EX series Connectors can be ordered by coded part number.
Ordering procedure is illustrated by part number EXM-A06-9-35PA01 as shown below:
Amphe-EX
TM
Series
how to order
EXM-
Connector Series
Material
Connector Style
Shell Size
Insert Arrangement
Contact Type
Cable Gland Size
Alternate Positions
Special Deviations
A
06-
9-
35
P
A
01
(
)
Caps and cable glands come standard on all assemblies
Connector Series
EXM . .designates Amphe-EX Series
Material
A. . . . .designates Aluminum Alloy Black Hardcoat
S. . . . .designates Stainless Steel 316L
Connector Style
00. . . . Flangeless Panel Mount Receptacle (Resin)
01 . . . .Fix Inline Receptacle with EX Cable Gland
02 . . . .Panel Mount Receptacle (Resin)
03. . . . Flangeless Inline Receptacle with EX cable Gland
06 . . . .Plug with EX Cable Gland
Shell Size
9 thru 21 available
Insert Arrangement
See insert arrangement chart, page 9 and illustrated on pages 10-11
Copper Contacts included - FO termini are optionals and can replace AWG16 contacts
Contact Type
P. . . . . Pin contacts ( Standard 500 cycles)
S.. . . . Socket contacts ( Standard 500 cycles)
Cable Back End
IF 01, 03 or 06 See chart page 14 for appropriate cable O.D.
IF 00 or 02 Connector comes with Resin (Epoxy / Potting Compound)
Alternate Positions
Rotation of minor keys on page 12. Omit for standard Keyway “N”
Specials Deviations
Omit for cable gland for Unarmored cable
BS. . . . EX cable gland for universal armored cable
BSR . . EX reduced cable gland for universal armored cable
RoHS COMPLIANT
PRODUCT AVAILABLE -
Consult Amphenol Industrial Operations.
3
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