TYPE
NUMBER
PRODUCT SPECIFICATION
TITLE
PAGE
GS-12-083
REVISION
Single and Multi-Port Jack Assemblies
1 of 26
AUTHORIZED BY
DATE
L
28-Dec.-12
Rick Bian
STATUS
UNRESTRICTED
Copyright FCI
Form E-3334
Rev E
PDS: Rev :L
STATUS:Released
GS-01-001
Printed: Dec 28, 2012
TYPE
NUMBER
PRODUCT SPECIFICATION
TITLE
PAGE
GS-12-083
REVISION
Single and Multi-Port Jack Assemblies
2 of 26
AUTHORIZED BY
DATE
L
28-Dec.-12
Rick Bian
STATUS
UNRESTRICTED
Table of Contents
1.
2.
3.
4.
OBJECTIVE............................................................................................................................................... 5
SCOPE ...................................................................................................................................................... 5
GENERAL ................................................................................................................................................. 5
APPLICABLE DOCUMENTS ................................................................................................................... 5
4.1.
Engineering Documents .................................................................................................................... 5
4.2.
Military Specifications ........................................................................................................................ 5
4.3.
Military Standards .............................................................................................................................. 5
4.4.
Federal Standards ............................................................................................................................. 5
4.5.
Industry Standards ............................................................................................................................. 6
4.6.
FCI Specifications .............................................................................................................................. 6
4.7.
Conflicting documents and detailed customer specifications ............................................................ 6
5.
REQUIREMENTS ...................................................................................................................................... 6
5.1.
Qualification ....................................................................................................................................... 6
5.2.
Materials ............................................................................................................................................ 6
5.2.1.
Housings and other plastic components ........................................................................................ 6
5.2.2.
Contact Materials ........................................................................................................................... 7
5.2.3.
Shield Materials .............................................................................................................................. 7
5.2.4.
Inductive Core Materials ................................................................................................................ 7
5.3.
Finish ................................................................................................................................................. 7
5.4.
Design and Construction ................................................................................................................... 7
5.4.1.
Minimum Insulation Distances. ......................................................................................................
8
5.4.2.
Contact Spring Alignment .............................................................................................................. 8
5.4.3.
Workmanship ................................................................................................................................. 8
5.5.
Mating Plugs ...................................................................................................................................... 8
5.5.1.
Surface Finish ................................................................................................................................ 8
5.5.2.
Plating Finish .................................................................................................................................. 8
5.5.3.
Plug Configuration .......................................................................................................................... 8
5.6.
Store Condition ………………………………….…………………………………….……………………...9
5.7.
Operating Condition…………………………………………………………………………………………..9
ELECTRICAL CHARACTERISTICS ...................................................................................................... 13
6.1.
Contact Resistance, Low Level (LLCR)........................................................................................... 13
6.2.
Insulation Resistance....................................................................................................................... 14
6.3.
Dielectric Withstanding Voltage ....................................................................................................... 14
6.3.1.
Dielectric Withstanding Voltage between adjacent contacts ....................................................... 14
6.3.2.
Dielectric Withstanding Voltage between contacts and shield .................................................... 14
6.4.
Transfer Impedance or Shielding Effectiveness Test. ..................................................................... 14
6.4.1.
Transfer Impedance ..................................................................................................................... 15
6.4.2.
Shielding System Effectiveness ................................................................................................... 15
6.5.
Capacitance ..................................................................................................................................... 15
6.6.
Impedance ....................................................................................................................................... 15
6.7.
Open Circuit DC Resistance ............................................................................................................ 16
6.8.
Connector Category Requirements. ................................................................................................ 17
6.
Copyright FCI
Form E-3334
Rev E
PDS: Rev :L
STATUS:Released
GS-01-001
Printed: Dec 28, 2012
TYPE
NUMBER
PRODUCT SPECIFICATION
TITLE
PAGE
GS-12-083
REVISION
Single and Multi-Port Jack Assemblies
3 of 26
AUTHORIZED BY
DATE
L
28-Dec.-12
Rick Bian
STATUS
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6.8.1.
Attenuation (Insertion Loss) ......................................................................................................... 17
6.8.2.
NEXT Loss ................................................................................................................................... 17
6.8.3.
Return Loss .................................................................................................................................. 18
6.8.4.
DC Resistance. ............................................................................................................................ 18
6.9.
Current Rating and Current Carrying Capacity ............................................................................... 19
7.
MECHANICAL CHARACTERISTICS ..................................................................................................... 19
7.1.
Mating and Unmating Forces........................................................................................................... 19
7.2.
The Spring Form and Shield Tabs. .................................................................................................. 19
7.3.
Retention.......................................................................................................................................... 20
7.3.1.
Effectiveness of connector coupling device. ................................................................................ 20
7.3.2.
Overall Assembly After Soldering. ............................................................................................... 20
7.3.3.
Jack to Board. .............................................................................................................................. 20
7.4.
Vibration and Mechanical Shock ..................................................................................................... 20
7.4.1.
Vibration ....................................................................................................................................... 20
7.4.2.
Mechanical Shock ........................................................................................................................ 20
7.5.
Six position plug stress test ............................................................................................................. 20
ENVIRONMENTAL CONDITIONS.......................................................................................................... 21
8.1.
Thermal Shock - EIA 364-32 (Tested Unmated) ............................................................................. 21
8.2.
Humidity, Steady State - EIA 364-31, Method II .............................................................................. 21
8.3.
High Temperature Life - EIA 364-17 ................................................................................................ 21
8.4.
Hydrogen Sulfide (H2S) - BUS-03-302 (Mated) .............................................................................. 21
8.5.
Resistance to Solvents. ................................................................................................................... 21
8.6.
Durability. ......................................................................................................................................... 21
8.7.
Solderability ..................................................................................................................................... 22
8.8.
Resistance to Soldering Heat. ......................................................................................................... 22
QUALITY ASSURANCE PROVISIONS.................................................................................................. 22
9.1.
Equipment Calibration. .................................................................................................................... 22
9.2.
Inspection Conditions. ..................................................................................................................... 22
9.3.
Sample Quantify and Description. ................................................................................................... 23
9.4.
Acceptance ...................................................................................................................................... 23
9.5.
Qualification Testing ........................................................................................................................ 23
9.6.
Requalification Testing .................................................................................................................... 23
NOTES AND DEFINITIONS .................................................................................................................... 25
REFERENCE DOCUMENTS .................................................................................................................. 25
8.
9.
10.
11.
Copyright FCI
Form E-3334
Rev E
PDS: Rev :L
STATUS:Released
GS-01-001
Printed: Dec 28, 2012
TYPE
NUMBER
PRODUCT SPECIFICATION
TITLE
PAGE
GS-12-083
REVISION
Single and Multi-Port Jack Assemblies
4 of 26
AUTHORIZED BY
DATE
L
28-Dec.-12
Rick Bian
STATUS
UNRESTRICTED
Figure 1 – Unshielded Mating Plug......................................................................................................... 9
Figure 2 – Unshielded Mating Plug....................................................................................................... 10
Figure 3 – 8 Position keyed Plug Mechanical Specification ................................................................. 11
Figure 4 – Contact Resistance Connections and Test Procedure ....................................................... 13
Figure 5 – Current Carrying Capacity ................................................................................................... 19
Table 1 – Insulation Distances................................................................................................................ 8
Table 2 – Mating Plug Outside Dimensional Requirements ................................................................... 8
Table 3 – Shielding Effectiveness......................................................................................................... 15
Table 4 – Impedance form 1Mhz to 100 Mhz ....................................................................................... 16
Table 5 – Attenuation of Connecting Hardware used for 100Ω UTP Cable ......................................... 17
Table 6 – UTP Connecting Hardware NEXT Loss ............................................................................... 17
Table 7 – Test Procedures for Durability Levels 1, 2, 3 and 4 ............................................................. 22
Table 8 – Qualification Test Sequences ............................................................................................... 24
Copyright FCI
Form E-3334
Rev E
PDS: Rev :L
STATUS:Released
GS-01-001
Printed: Dec 28, 2012
TYPE
NUMBER
PRODUCT SPECIFICATION
TITLE
PAGE
GS-12-083
REVISION
Single and Multi-Port Jack Assemblies
5 of 26
AUTHORIZED BY
DATE
L
28-Dec.-12
Rick Bian
STATUS
UNRESTRICTED
1.
OBJECTIVE
This specification defines the performance, test, quality and reliability of a family of modular telephone
connectors.
2.
SCOPE
This specification defines requirements for Receptacles of Modular Telephone connectors intended for
use in private and public network installations and equipment. The receptacles specified herein can
comprise single or multiport configurations (Gang Jacks), shielded and unshielded designs, filtered and
unfiltered. Receptacles supplied according to this specification can be classified as category 3, 4 and 5
assemblies. This specification also covers the Modular Jacks and Gang Jacks that do not require
category classification. The mating plug is described in this specification only to the extent necessary to
define performance of the mated connector parts: to this extent the quality of a mating plug shall conform
to this document.
3.
GENERAL
This specification defines requirements for Receptacles of Modular Telephone connectors intended for use in
private and public network installations and equipment. The receptacles specified herein can comprise single
or multiport configurations (Gang Jacks), shielded and unshielded designs, filtered and unfiltered.
Receptacles supplied according to this specification can be classified as category 3, 4 and 5 assemblies. This
specification also covers the Modular Jacks and Gang Jacks that do not require category classification. The
mating plug is described in this specification only to the extent necessary to define performance of the mated
connector parts: to this extent the quality of a mating plug shall conform to this document.
4.
APPLICABLE DOCUMENTS
4.1.
4.2.
Engineering Documents
See individual customer and inspection drawings.
Military Specifications
MIL-F-55110
MIL-G-45204
Printed wiring boards
Gold plating (electro deposited)
4.3.
Military Standards
MIL-STD-1344
MIL-STD-202
MIL-STD-2166
Test Methods for Electrical Connectors
Test Methods for Electronic & Electrical Component Parts
4.4.
Federal Standards
FCC Part 68F
ANSI/TIA-1096A
FED STD 595
QQ-N-290
Registration of Telephone Equipment
Connector Requirements for Telephone Terminal Equipment
Colors
Nickel Plating
Copyright FCI
Form E-3334
Rev E
PDS: Rev :L
STATUS:Released
GS-01-001
Printed: Dec 28, 2012
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