SBS
®
Connectors
- up to 110 amps
NEW
SBS
®
75G
The patented SBS
®
connector family is designed to
provide high power in a compact ergonomic housing
with protection against accidental contact with live circuits.
This is of particular importance in applications where
DC voltages exceed 30 volts and can be health
threatening.
SBS
®
75X
Wire to Wire
Wire-to-wire and wire-to-board configurations both
provide power contacts rated up to 110 amps. The
SBS
®
75X offers up to 4 mate-last break-first auxiliary
power / signal contacts rated up to 20 amps. The
SBS
®
75G features a third first-mate last-break ground
or power contact. All contact positions are rated for
circuit interruption (hot plugging).
• Touch Safe Interface
- Can safely be used in through panel applications
- Minimizes potential contact with live circuits per IEC 60950
• Wire-to-Wire and Wire-to-Board Configurations
Allows one connector to meet multiple needs
• Ground or Auxiliary Contacts Integrated into the
One Piece Housing
Meets all connection requirements in one compact
connector housing
SBS
®
SECTION 3
| SBS
®
ORDERING INFORMATION |
SBS
®
50 Standard Housings
Polycarbonate housings feature 2 positions all finger proof.
Genderless design mates with itself. Mechanical keys are
color coded.
Voltage
Color
Description Code
Minimum Quantity ......
Red
24V
Gray
36V
Blue
48V
Green
72V
Black
80V
Brown
96V
White
192V
[ 3.6 ]
0.14 (2)
[ 19.1 ]
0.75
[ 6.3 ]
0.25
----------- Part Numbers -----------
500
50 ...
SBS50RED-BK
SBS50RED
SBS50GRA-BK
SBS50GRA
SBS50BLU-BK
SBS50BLU
SBS50GRN-BK
SBS50GRN
SBS50BLK-BK
SBS50BLK
SBS50BRN-BK
SBS50BRN
SBS50WHT-BK
SBS50WHT
[ 36.1 ]
1.42
[ 18.0 ]
0.71
SBS 50 Chemical Resistant (CR) Housings
®
Material ID
P = Chemical Resistant
[ 55.8 ]
2.20
[ 16.5 ]
0.65
[84.8]
3.34
Same features as the standard housings, but molded out of a
chemical resistant PBT/ PC blend. Suitable for use to -40°C.
Voltage
Color
Description Code
Minimum Quantity ......
Red
24V
Gray
36V
Blue
48V
Green
72V
Black
80V
Brown
96V
------------ Part Numbers -------------
500
50 ...
PSBS50RED-BK PSBS50RED
PSBS50GRA-BK PSBS50GRA
PSBS50BLU-BK
PSBS50BLU
PSBS50GRN-BK PSBS50GRN
PSBS50BLK-BK
PSBS50BLK
PSBS50BRN-BK PSBS50BRN
All Data Subject To Change Without Notice
www.andersonpower.com
- 49 -
SBS
®
75X Standard Housings
Polycarbonate housings feature 4 auxiliary and 2 primary positions
all finger proof. Genderless design mates with itself, or the PCB
connector. Mechanical keys are color coded.
Voltage
Color
Description Code
------------ Part Numbers -------------
Minimum Quantity .....
250
50
...
Black
80V
SBS75XBLK-BK
SBS75XBLK
Brown
96V
SBS75XBRN-BK SBS75XBRN
Front View
Primary Power Contacts
[ 15.2 ]
0.60
Pin
[ 46.0 ] 1.81
Socket
SBS
®
75X Chemical Resistant (CR) Housings
Bottom View
[ 28.9 ]
1.14
Same features as the standard housings, but molded out of a
chemical resistant PBT/ PC blend. Suitable for use to -40°C.
Voltage
Color
Description Code
------------- Part Numbers --------------
Minimum Quantity .....
250
50
....
Green
72V
PSBS75XGRN-BK PSBS75XGRN
Black
80V
PSBS75XBLK-BK PSBS75XBLK
[ 55.9 ]
2.20
[ 32.5 ]
1.28
Mated Length
[ 84.8 ]
3.34
[ 32.5 ± 0.13 ]
0.750 ± 0.005
Material ID
P = Chemical Resistant
Fully assembled PCB connector is designed to mate with SBS
®
75X
Wire connector. All positions are preloaded with contacts including
standard mating length auxiliary positions. Press fit board locks
help secure the connector to the PCB before and after soldering.
Voltage
Color
Description Code
Minimum Quantity .....
Black
80V
SBS
®
75X Assembled PCB Connector
Mated Length
Side View
Back View
[ 15.7 ]
0.62
[ 46.1 ]
1.81
[ 74.9 ]
2.95
SECTION 3
---- Part Number -----
100
.....
SBS75XPRBLK-BK
[ 4.0 ]
0.16 (4)
[ 56.8 ]
2.24
[ 4.1 ]
0.16 (4)
[ 26.92 ]
1.06
[ 41.00 ]
1.614
SBS
®
See PCB connector drawing on website for further detail.
NEW
Polycarbonate housings feature three finger proof positions. The
center position can be used for pre-mate power or ground. Genderless
design mates with itself, or the PCB connector. Mechanical keys are color
coded. Inquire with customer service for chemical resistant housings.
Voltage
Color
Description Code
Minimum Quantity .....
Blue
48V
Black
80V
Brown
96V
White
192V
NEW
[ 41.4 ]
1.63
SBS
®
75G Wire Housings
[ 46.0 ]
1.81
[ 15.2 ]
0.60
[ 59.4 ]
2.34
Premate Ground / Power
[ 28.9 ]
1.14
[ 14.5 ]
0.57
Material ID
P = Chemical Resistant
------------ Part Numbers -------------
250
50 .....
SBS75GBLU-BK SBS75GBLU
SBS75GBLK-BK
SBS75GBLK
SBS75GBRN-BK SBS75GBRN
SBS75GWHT-BK SBS75GWHT
[ 84.8 ]
3.34
Mated Length
Fully assembled PCB connector is designed to mate with SBS
®
75G
Wire connector. Has press fit board locks to help secure the connector
to the PCB before and after soldering.
Voltage
Color
Description Code
Minimum Quantity .....
Black
80V
SBS
®
75G Assembled PCB Connector
Back View
[ 56.8 ]
2.24
Side View
[ 5.7 ]
0.62
[ 3.4 ]
0.13
TYP
[ 49.6]
1.95
Mated Length
[ 74.9 ]
2.95
---- Part Number ----
100
......
SBS75GPRBLK-BK
[ 4.0 ]
0.16
TYP
[ 19.1 ]
0.75
See PCB connector drawing on website for further detail.
- 50 -
www.andersonpower.com
All Data Subject To Change Without Notice
Use two silver plated contacts per housing for the best electrical performance
and durability up to 10,000 mating cycles. Standard contacts are for use in all
primary power positions for SBS
®
50, 75X, & 75G wire housings. See reducing
bushings in accessory section for smaller wires. See reducing busings in
accessory section for smaller wires.
Dimensions
Loose Piece
-A-
Type
AWG
mm²
------ Part Numbers ------ inches mm
Minimum Quantity ..................
1,000
100
...................
Standard 6
16
1339G2-BK 1339G2* 0.22 5.59
Standard 8
10
1339G5-BK 1339G5* 0.19 4.83
Standard 12 to 10
2.5 to 6 1339G3-BK 1339G3* 0.14 3.56
* Are sold as pairs. 2 contacts ship for every 1 ordered.
SBS
®
Silver Plated Primary Power Wire Contacts
[ 7.6 ]
0.30
[ 39.4 ]
1.55
[ 12.4 ]
0.49
A
[ 7.3 ]
Ø 0.29
NEW
Pre-Mate contacts are for the center Pre-Mate position on the SBS
®
75G wire
housings. See reducing bushings in accessory section for smaller wires.
Loose Piece
Type
AWG
mm²
------ Part Numbers ------
Minimum Quantity ..................
500
50
Pre-Mate 6
16
1340G1-BK 1340G1
Pre-Mate 8
10
1340G2-BK 1340G2
Pre-Mate 12 to 10
2.5 to 6 1340G3-BK 1340G3
Dimensions
-A-
inches mm
.....................
0.22 5.59
0.19 4.83
0.14 3.56
SBS
®
75G Silver Plated Pre-Mate Wire Contacts
Ground Indicator
[ 7.6 ]
0.30
[ 41.9 +1.5 ]
-
1.65 +0.06
-
[ 12.4 ]
0.49
A
[ 7.3 ]
Ø 0.29
SBS
®
SECTION 3
Pin Contacts for SBS
®
75x Auxiliary
Gold plated contacts are available in 3 lengths to allow sequencing of circuits.
Description
AWG
mm²
Minimum Quantity ....................................................
Standard Length 7.7mm 12
2.5
16 to 14 1.0 to 1.5
20 to 16 0.75 to 1.0
24 to 20 0.50 to 0.75
Pre-Mate 9.3mm
12
2.5
16 to 14 1.0 to 1.5
20 to 16 0.75 to 1.0
24 to 20 0.50 to 0.75
Post-Mate 6.4mm
12
2.5
16 to 14 1.0 to 1.5
20 to 16 0.75 to 1.0
24 to 20 0.50 to 0.75
----------------- Part Numbers ----------------
500
50 ...........
PM16P12S30
PM16P12S30-50
PM16P1416S30
PM16P1416S30-50
PM16P1620S30
PM16P1620S30-50
PM16P2024S30
PM16P2024S30-50
PM16P12A30
PM16P12A30-50
PM16P1416A30
PM16P1416A30-50
PM16P1620A30
PM16P1620A30-50
PM16P2024A30
PM16P2024A30-50
PM16P12C30
PM16P12C30-50
PM16P1416C30
PM16P1416C30-50
PM16P1620C30
PM16P1620C30-50
PM16P2024C30
PM16P2024C30-50
Retention Clip
ID
[ 1.60 ]
Ø 0.06
L1
L
Auxiliary Pin
Contact Lengths
Standard Length 7.7mm
Pre-Mate 9.3mm
Post-Mate 6.4mm
-L-
in.
mm
0.77 19.6
0.83 21.2
0.72 18.3
- L1 -
in.
mm
0.30 7.7
0.37 9.3
0.25 6.4
Socket Contacts for SBS
®
75x Auxiliary
Description
AWG
mm²
Minimum Quantity ..................................
Socket Contact 12
2.5
16 to 14 1.0 to 1.5
20 to 16 0.75 to 1.0
24 to 20 0.50 to 0.75
Selectively gold plated contacts offer low resistance and durability up to 10,000 mating cycles.
-------------------- Part Numbers -------------------
500
50
.............
PM16S12S32
PM16S12S32-50
PM16S1416S32 PM16S1416S32-50
PM16S1620S32 PM16S1620S32-50
PM16S2024S32 PM16S2024S32-50
[ 19.6 ]
0.77
ID
Retention
Clip
Socket
Insert
[ 2.6 ]
0.10
Auxiliary Socket Contacts
Crimp Barrel ID
Wire Gauge
#24 / 20
#20 / 16
#16 / 14
#12
in.
0.04
0.07
0.08
0.10
mm.
1.1
1.7
2.1
2.6
All Data Subject To Change Without Notice
www.andersonpower.com
- 51 -
| SBS
®
CONNECTOR SPECIFICATIONS |
Electrical
Current Rating Amperes¹
Primary Power (6 AWG)
Auxiliary (12 AWG)
Voltage Rating AC/DC
UL 1977
Dielectric Withstanding Voltage
Volts AC
UL 1977
110
20
CSA/TUV
75
10
Mechanical
Wire Size Range
Power Contacts (with bushings)
Auxiliary Contacts
Max. Wire Insulation Diameter
SBS
®
75G Power & Ground
SBS
®
50 & SBS
®
75X Power Contacts
SBS
®
75X Auxiliary Contacts
Operating Temperature²
Standard
Chemical Resistant
Mating Cycles No Load by Plating
Power & Ground Contacts Wire
Power & Ground Contacts PCB
Auxiliary Contacts
Avg. Mating / Unmating Force
SBS
®
75X and SBS
®
75G Wire to Wire
SBS
®
50 Wire to Wire
SBS
®
75X and SBS
®
75G Wire to PCB
Min. Contact / Spring Retention Force
Power, Standard Housing
Power, Chem. Resistant Housing
Aux. Standard Housing
Aux. Chem. Resistant Housing
PCB Specifications
Mounting Style
Max PCB Thickness- in. [mm]
Recommended Traces Power & Ground
Recommended Traces Auxiliary
Min. Creepage / Clearance Distance PCB
Power to Aux. Creepage SBS
®
75X
Power to Aux. Clearance SBS
®
75X
Power to Ground Creepage SBS
®
75G
Power to Ground Clearance SBS
®
75G
Auxiliary Creepage SBS
®
75X
Auxiliary Clearance SBS
®
75X
AWG
16 to 6
24 to 12
in.
0.380
0.410
0.140
°F
-4° to 221°
-40 to 221°
Silver (Ag)
10,000
mm²
1.3 to 13.3
0.25 to 3.3
mm
9.652
10.414
3.600
°C
-20° to 105°
-40° to 105°
Tin (Sn)
1,500
10,000
Gold (Au)
600
2,200
Avg. Mated Contact Resistance Milliohms¹
Power & Ground: 1 1/4” of #6 AWG wire
0.200
Auxiliary: Wire & PCB
3.000
UL Hot Plug Current Rating Amperes - 250 cycles at 120V DC
Wire & PCB Power
50A
Wire & PCB Auxiliary
5A
UL Ground Short Time Current Test - SBS75G Wire & PCB
1530 Amps, #6 AWG Wire
6 seconds
Lbf.
16
8
8
Lbf.
50
30
15
10
N
70
36
36
N
222
133
67
44
Materials
Housing
Standard Plastic Resin
Chem. Resistant Resin
Contact Retention Spring
Housing Flammability Rating
UL94
Wire Power & Ground Contact
PCB Power & Ground Contact
SBS75X Auxiliary Contacts
Pin
Socket
Socket Body
Retention Clip
PCB Press Fit Retainers
Contact Termination Methods
Crimp³
Hand Solder
Solder Dip
Wave Solder
Polycarbonate
Polycarbonate / PBT blend
Stainless Steel
SECTION 3
V-0
Silver Plated Copper Alloy
Tin Plated Copper Alloy
Plated Through Hole
0.093 [2.4]
#6 AWG Cross Section
#12 AWG Cross Section
in.
0.41
0.24
0.35
0.26
0.12
0.12
mm
10.4
6.1
8.9
6.7
3.0
3.0
SBS
®
Copper alloy, Au over Ni
BeCu, Au over Ni
Copper alloy, Sn bright over Ni
Stainless Steel
Brass - Tin Plated
Protection
Wire Contacts
Wire and PCB Contacts
PCB Contacts
PCB Contacts
Touch Safety with Wire Contacts & PCB Mating Interface
IEC 60950
Pass
IEC 60529
IP20
Auxiliary contacts are available for SBS
®
75X only.
SBS
®
75X and SBS
®
75G PCB connectors are designed to mate only with the wire connector of the same series.
¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP
®
recommended tooling, and a 25°C ambient temperature. UL rating not to exceed
the maximum operating temperature. CSA rating below a 30°C temperature rise.
² Limited by the thermal properties of the connector plastic housing.
³ Use APP
®
recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition.
- 52 -
www.andersonpower.com
All Data Subject To Change Without Notice
| SBS
®
CONNECTOR TEMPERATURE CHARTS |
60
50
SBS
®
75x Primary Contacts Only
Temperature Rise at Constant Current
125.0
SBS
®
75x Primary Contacts Only
Derating vs. Ambient Temperature
60
50
Temperature (°C)
SBS
®
50
Temperature Rise at Constant Current
Temperature (°C)
40
30
20
10
0
Temperature (°C)
100.0
40
30
20
10
75.0
50.0
0 10 20 30 40 50 60 70 80 90 100 110 120
25.0
0
20
40
60
80
100
120
140
0
0
20
6 AWG
Amperes Applied
6 AWG
10 AWG
8 AWG
12 AWG
Amperes Applied
6 AWG
10 AWG
8 AWG
12 AWG
40
60
80
Amperes Applied
10 AWG
100
120
12 AWG
60
50
Temperature (°C)
40
30
20
10
0
SBS
®
75x Auxiliary Contacts @ 10A
Temperature Rise at Constant Current
125.0
SBS
®
75x Auxiliary Contacts @ 10A
Derating vs. Ambient Temperature
125
SBS
®
50
Derating vs. Ambient Temperature
Temperature (°C)
Temperature (°C)
100.0
100
SBS
®
SECTION 3
75.0
75
50.0
50
0 10 20 30 40 50 60 70 80 90 100 110
Amperes Applied
6 AWG
10 AWG
8 AWG
12 AWG
25.0
0 10 20 30 40 50 60 70 80 90 100 110
Amperes Applied
6 AWG
10 AWG
8 AWG
12 AWG
25
0
20
6 AWG
40
60
80
100
120
140
Amperes Applied
10 AWG
12 AWG
60
50
Temperature (°C)
40
30
20
10
0
SBS
®
75x Auxiliary Contacts @ 20A
Temperature Rise at Constant Current
125.0
SBS
®
75x Auxiliary Contacts @ 20A
Derating vs. Ambient Temperature
Temperature (°C)
100.0
75.0
50.0
0 10 20 30 40 50 60 70 80 90 100 110
Amperes Applied
6 AWG
10 AWG
8 AWG
12 AWG
25.0
0 10 20 30 40 50 60 70 80 90 100110
Amperes Applied
6 AWG
10 AWG
8 AWG
12 AWG
NOTE: Temperature rise charts are based on a 25°C ambient temperature.
All Data Subject To Change Without Notice
www.andersonpower.com
- 53 -
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