• Power-duty switching with silver contacts or logic-level (low
voltage and milliamperes) with gold-plated contacts
• Pre-leaded wires sealed to IP67
• Built with an integral sealed pin plunger
• Various styles of levers and variety of terminations
• Integral mounting pins (pillars) on the switch housing
simplify and reduce installation time
POTENTIAL APPLICATIONS
•
•
•
•
•
DESCRIPTION
Honeywell’s MICRO SWITCH ZD Series is a sealed
subminiature snap-action switch. Although small in size, the
ZD Series is rated for controlling electrical loads ranging from
logic-level (low current, low voltage) to limited power-duty
switching (up to 3 A/125 Vac).
The switch when provided with integral wire leads is sealed
to IP67 and is suitable for applications where the switch
assembly would be exposed to liquids or particulate
contaminates in the environment.
A wide variety of stainless steel levers are available, and when
combined with the subminiature package size, can adapt
the switch for many different applications. The ZD Series is
certified to UL, cUL, ENEC, and CQC for worldwide use.
Electric window control for automobiles
Automobile seat belt latch detection
Engine hood or trunk latch detection
Vehicle door latch detection
Vehicle mounted wheelchair lifts
VALUE TO CUSTOMERS
• Well suited for power-duty and logic-level loads
• Performs in wet, dirty, and dusty environments
• Enhances safety through enablement of monitoring and
guidance capabilities that improve productivity of operators
PORTFOLIO
The ZD Series of subminiature basic switches are a part
of a strong offering of submins including ZM/ZM1 , ZX, and
ZW Series switches.
DIFFERENTIATION
• The IP67-rated ealed switch is designed to operate in a
variety of demanding applications, reducing the challenge of
harsh environments
• Current carrying capacity, up to 3 A, allows for a solution in
many applications where space is a premium
• Switch package designed to accommodate demanding
temperature requirements, up to 85 °C [185 °F]
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MICRO SWITCH Sealed Subminiature Basic Switches, ZD Series
Table 1. Specifications
Characteristic
Circuitry
Operating force
Termination
Sealing
Actuators (levers 300 series stainless
steel)
Agency certification
Operating temperature
(manufacturer rated)
Mechanical endurance (cycles)
Electrical endurance (cycles)
Switch resistance (initial)
Insulation resistance (initial)
Dielectric strength (initial)
(between live parts and ground)
ZD20S Series (Logic Level)
SPDT, SPNC, SPNO
(Note: SPNC and SPNO prewired only)
ZD30S Series (Power Duty)
SPDT, SPNC, SPNO
(Note: SPNC and SPNO prewired only)
130 g max. @ plunger
PCB, solder, prewired
IP67 (prewired), IP00 for exposed terminals
pin plunger, flat lever, formed lever,
long formed leaf lever, simulated roller lever,
special lever
UL, cUL, ENEC, CQC, RoHS compliant
-40 °C to 85 °C [-40 °F to 185 °F]
500,000 min. @ 120 cycles per min. max.
Up to 500,000 @ 30 cycles/minute max.
100 mΩ max.
100 MΩ min. (500 Vdc for one minute)
500 VRMS for one minute
< 0.5 mA leakage current
silicone
gold-plated silver
case, polyamide (nylon); cover, PBT polyester
130 g max. @ plunger
PCB, solder, prewired
IP67 (prewired), IP00 for exposed terminals
pin plunger, flat lever, formed lever,
long formed leaf lever, simulated roller lever,
special lever
UL, cUL, ENEC, CQC, RoHS compliant
-40 °C to 85 °C [-40 °F to 185 °F]
500,000 min. @ 120 cycles per min. max.
Up to 100,000 @ 30 cycles/minute max.
100 mΩ max.
100 MΩ min. (500 Vdc for one minute)
500 VRMS for one minute
< 0.5 mA leakage current
silicone
silver
case, polyamide (nylon); cover, PBT polyester
Plunger seal
Contact material
Housing material
Note: Refer to engineering drawing for additional information.
Table 2.
Electrical Ratings
Switch option
ZD20S Series
(Gold-plated contacts)
ZD30S Series
(Silver contacts)
CQC (Asia-Pacific)
Per GB 15092-1
0.01 A, 12 Vdc,
500,000 cycles
3 A, 12 Vdc, 100,000 cycles
3 A, 125 Vac, 10,000 cycle
ENEC (Europe)
Per IEC 61058-1
0.01 A to 0.1 A, 12 Vdc
100,000 cycles
3 A, 12 Vdc, 100,000 cycles
3 A, 125 Vac, 10,000 cycles
UL, cUL (Americas)
UL 61058-1, File 12252
0.01 RA to 0.1 RA, 12 Vdc
10,000 cycles
3 RA, 12 Vdc, 100,000 cycles
3 RA 125 Vac, 10,000 cycles
Note: UL, cUL; CQC and ENEC “use temperature”; 0 °C to 55 °C [32 °F to 131 °F].
2
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MICRO SWITCH Sealed Subminiature Basic Switches, ZD Series
PRODUCT NOMENCLATURE
ZD
Switch Type
20
Current
Rating
10 mA,
12 Vdc
3 A 12 Vdc
3 A 125 Vac
S
Operating
Force
3
10
Terminal
Type
Wired (blank)
4
A
Actuator
Type
0
Circuitry
3
Pillar
& Travel
9
0
Wire
Size
Terminal
option (blank)
0
Wire
Type
6
Terminal
option (blank)
—
Special
Designator
A special designator
is used to
indicate non-standard
feature, such
as a special actuator,
wire color, wire length,
connector, etc. This
code will consist of
three alphanumeric
characters.
R:
indicates wire
exit opposite
plunger
L:
indicates wire
exit plunger
end
(at pin plunger)
ZD
Series
20
Subminiature
Basic
30
Switch
S
130 g max.
A
B
C
H
J
K
M
N
P
S
Pin plunger
Special formed
lever, 13,7 mm
Straight lever,
15 mm
Sim. roller lever,
18,6 mm
Long straight
lever, 23 mm
Sim. roller lever,
14,4 mm
Special formed
lever, 15 mm
Sim. roller
lever, 17 mm
Long formed
leaf lever, 19 mm
SPECIAL
2
0
3
4
SPDT
SPNO
5
SPNC
5
1
2
3
4
5
6
7
8
9
10
11
12
99
No pillar,
short travel
Left pillar,
short travel
Right pillar,
short travel
No pillar,
long travel
Left pillar,
long travel
Right pillar,
long travel
No pillar, w/
mntng hole tab,
long travel
No pillar, w/
mntng hole tab,
short travel
Short pillar
& mnting hole
long travel
Short pillar
& mnting hole
short travel
Left &
right pillar
short travel
Left &
right pillar
long travel
SPECIAL
2
10
20
50
60
70
99
Solder
(2,5 mm x 1,70 mm)
E
F
G
H
20 AWG
(standard)
22 AWG
24 AWG
26 AWG
A
C
D
F
UL1007
(standard)
UL1430
UL1061
AVSS
8
(automotive)
PCB, straight
PCB,
right angle
PCB,
left angle
Long solder
7
SPECIAL
2
(0,6 mm x 2.5 mm)
NOTES:
1
Not all combinations of model code are available. Please contact your Honeywell provider/representative for assistance.
2
Terminal Type “99”, Actuator Type “S”, and/or Pillar/Travel Type “99” designates a special and requires a special designation at the end of the listing.
3
Operate force is measured at the plunger. Adding an actuator/lever will change the operate force. See page 6 for operate force.
4
Standard wire exit is out the bottom of the switch. No special designator is necessary for this wire exit direction.
5
SPNO and SPNC are only available if termination type is wired.
6
Standard wire length is 500 mm [19.5 in] long. Other lengths available upon request.
7
Long solder terminals do not have UL or ENEC approvals.
8
Switches with AVSS wire do not have UL approvals.
9
Long and short travel pertain to plunger travel distance. Short travel has a taller boss around the plunger to limit overtravel.
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3
MICRO SWITCH Sealed Subminiature Basic Switches, ZD Series
PRODUCT SPECIFICATIONS AND LISTINGS
Contact your Honeywell rep or distributor for additional listings
O.F.
R.F.
P.T.
O.T.
D.T.
O.P.
•
•
•
•
•
•
Operating force
Release force
Pretravel
Overtravel
Differential travel
Operating position
Catalog
Listing
Actuator
Circuitry/
Contact
Material
SPDT/
Gold Plated
SPDT/
Gold Plated
SPDT/
Gold Plated
SPDT/
Gold Plated
SPDT/
Gold Plated
SPDT/
Gold Plated
SPDT/
Gold Plated
SPDT/
Gold Plated
SPDT/
Gold Plated
SPDT/
Gold Plated
SPDT/
Silver
SPDT/
Silver
SPDT/
Silver
SPDT/
Silver
SPDT/
Silver
SPDT/
Silver
SPDT/
Silver
SPDT/
Silver
SPDT/
Silver
SPDT/
Silver
SPDT/
Gold Plated
SPDT/
Silver
SPDT/
Silver
SPDT/
Silver
Elect.
Rating
Spec.
(page 4)
0.1 A
0.1 A
0.1 A
0.1 A
0.1 A
0.1 A
0.1 A
0.1 A
0.1 A
0.1 A
3A
3A
3A
3A
3A
3A
3A
3A
3A
3A
0.1 A
Termination
Operate
Force max.
N [Gm]
Release
Force min.
N [Gm]
Free Position
max. mm [in]
No hole or
pillar, from top
of switch
(see page 8)
3,65 [0.14]
–
–
–
–
–
–
–
3,65 [0.14]
–
3,65 [0.14]
–
–
–
–
–
–
–
3,65 [0.14]
ZD20S10A01
ZD20S10A02
ZD20S20A01
ZD20S20A02
ZD20S20A03
ZD20S20A04
ZD20S20A05
ZD20S20A06
ZD20SA01EA
ZD20SA02EA
ZD30S10A01
ZD30S10A02
ZD30S20A01
ZD30S20A02
ZD30S20A03
ZD30S20A04
ZD30S20A05
ZD30S20A06
ZD30SA01EA
ZD30SA02EA
ZD20S20H02
Pin plunger
Pin plunger
Pin plunger
Pin plunger
Pin plunger
Pin plunger
Pin plunger
Pin plunger
Pin plunger
Pin plunger
Pin plunger
Pin plunger
Pin plunger
Pin plunger
Pin plunger
Pin plunger
Pin plunger
Pin plunger
Pin plunger
Pin plunger
Simulated
roller leaf
lever
Simulated
roller leaf
lever
Straight leaf
lever
Straight leaf
lever
Solder
Solder
PCB
PCB
PCB
PCB
PCB
PCB
Wire leads, bottom
exit, 500 mm
Wire leads, bottom
exit, 500 mm
Solder
Solder
PCB
PCB
PCB
PCB
PCB
PCB
Wire leads, bottom
exit, 500 mm
Wire leads, bottom
exit, 500 mm
PCB
1,27 [130]
1,27 [130]
1,27 [130]
1,27 [130]
1,27 [130]
1,27 [130]
1,27 [130]
1,27 [130]
1,27 [130]
1,27 [130]
1,27 [130]
1,27 [130]
1,27 [130]
1,27 [130]
1,27 [130]
1,27 [130]
1,27 [130]
1,27 [130]
1,27 [130]
1,27 [130]
1,57 [160]
0,34 [35]
0,34 [35]
0,34 [35]
0,34 [35]
0,34 [35]
0,34 [35]
0,34 [35]
0,34 [35]
0,34 [35]
0,34 [35]
0,34 [35]
0,34 [35]
0,34 [35]
0,34 [35]
0,34 [35]
0,34 [35]
0,34 [35]
0,34 [35]
0,34 [35]
0,34 [35]
0,44 [45]
–
ZD30S60N05
3A
PCB (left side)
1,96 [200]
0,49 [50]
–
ZD30S60C05
3A
PCB (left side)
Wire leads, bottom
exit, 500 mm
1,91 [195]
0,54 [55]
–
ZD30SC02EA
3A
1,91 [195]
0,54 [55]
–
4
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MICRO SWITCH Sealed Subminiature Basic Switches, ZD Series