Fine Adjust Applicator for “MX150” Blade
FineAdjust
Applicator
Application Tooling
Specification Sheet
Order No. 63900-0400
FEATURES
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
Directly adapts to most automatic wire processing machines
SCOPE
Products: MX150 Blade Terminals 18 AWG.
Terminal Series No.
33000
Terminal Order No.
33000-1002 Male (Tin)
33011-0004 Male (Gold)
33011
18
0.80 1.91-2.06 .075-.081 4.70-5.60 .185-.220
33011-3002 Male (Silver)
Terminals were validated per USCAR-21 using the following wire specifications:
M1L-123A (TXL), M1L-135A1 (UTX), and M1L-126A1(metric-TXL)
Customers are required to complete validation testing if tooling purchased outside Molex Inc.
and/or wire specifications are different than above.
Wire Size
AWG mm²
18
0.80
Insulation Diameter
mm
In.
1.91-2.06 .075-.081
Strip Length
mm
In.
4.70-5.60 .185-.220
DEFINITION OF TERMS
BEND UP
WIRE BEND
BRUSH
ROLLING
0.30
WIRE BRUSH MUST BE
FLUSH OR BELOW TOP
OF CONDUCTOR CRIMP
STRIP LENGTH
CUT-OFF
TAB
WIRE BEND
BELL MOUTH
TWISTING
BEND
DOWN
INSULATION
CRIMP
SEAM
THIS AREA
TERMINAL WIDTH
NOT TO EXCEED
2.65mm AFTER CRIMP
CONDUCTOR
CRIMP
CRIMP
HEIGHT
Doc No: ATS-639000400
Revision: D
Release Date: 05-22-07
Revision Date: 01-02-13
UNCONTROLLED COPY
Page 1 of 6
Fine Adjust Applicator for “MX150” Blade
CRIMP SPECIFICATION
Terminal Series No.
33000
33011
Bell mouth
Cut-off Tab Maximum
Conductor Brush
mm
In.
mm
In.
mm
In.
0.30-0.70 .012-.028
0.50
.020
0.15-0.40 .006-.016
0.30-0.70 .012-.028
0.50
.020
0.15-0.40 .006-.016
Wire brush must be flush or below top of Conductor Crimp.
Twist
Roll
Punch Width mm (Ref)
Conductor Insulation
mm
In
mm
In
2.10 .082 2.26 .089
2.10 .082 2.26 .089
Seam
Seam shall not be open
and no wire allowed out
of the crimping area
Bend up Bend down
Terminal Series No.
33000
33011
3
3
Degree
3
3
Degree
3
3
3
3
After crimping, the conductor profile should measure the following.
Terminal
Series No.
33000
33011
Conductor
Insulation
Pull Force
Minimum
Crimp Height
Crimp Width
Crimp Height
Crimp Width
2
AWG mm
mm
In.
mm
In.
mm
In.
mm
In.
N Lb.
18 0.80 1.20-1.30 .047-.051 2.05-2.25 .081-.089 .190-2.10 .075-.083 2.20-2.40 .087-.094 90 20.2
18 0.80 1.20-1.30 .047-.051 2.05-2.25 .081-.089 .190-2.10 .075-.083 2.20-2.40 .087-.094 90 20.2
Wire Size
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639000400
Revision: D
Release Date: 05-22-07
Revision Date: 01-02-13
UNCONTROLLED COPY
Page 2 of 6
Fine Adjust Applicator for “MX150” Blade
Adjusting the Wire Bend Angle
(See Item11 in parts list and assembly drawing.)
Note:
If the Wire Bend is present after crimping use the following method to remove the bend. This tooling
may not be necessary for all wire gauges.
1. The screw is provided for wire straightening. See Figure 1.
2. Loosen the (2) M3 x 5mm long setscrews; see Figure 1, before turning the screw.
3. Start by adjusting the screw so it just touches the insulation outside diameter of the
wire being crimped. If wire Bend Up exists, turn the screw a quarter turn clockwise
(CW) to lengthen it.
4. Continue to adjust the length of the screw until the wire appears to be straight after
crimping. If wire Bend Down exists, turn the screw a quarter turn counter clockwise
(CCW) to shorten it. Continue to adjust the length of the screw until the wire
appears to be straight after crimping.
5. Tighten the M3 x 5mm long setscrews, when finished adjusting the screw. Two M3
x 5mm long setscrews are provided; the top setscrew is to lock the screw after
adjustments. The M3 x 5mm long setscrew on the side of plunger striker is used
when making adjustments.
Adjusting the Wire Brush Length
(See Item13 in parts list and assembly drawing.)
1. If the wire brush is too long or extends above the top of the conductor crimp, adjust the Wire Stop, Item 13,
closer to the conductor punch.
2. If the wire brush is too short, adjust the Wire Stop further away from the conductor punch.
PLUNGER
STRIKER
M3 X 5mm LONG
SETSCREW (2)
SCREW
Figure 1
Doc No: ATS-639000400
Revision: D
Release Date: 05-22-07
Revision Date: 01-02-13
UNCONTROLLED COPY
Page 3 of 6
Fine Adjust Applicator for “MX150” Blade
PARTS LIST
FineAdjust Applicator 63900-0400
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63900-0470
63900-0470
Tool Kit (All “Y” Items)
REF
1
63444-2137
63444-2137
Conductor Punch
1Y
2
63445-2168
63445-2168
Conductor Anvil
1Y
3
63454-0048
63454-0048
Insulation Punch
1Y
4
63456-0041
63456-0041
Insulation Anvil
1Y
5
63443-0037
63443-0037
Cut-Off Plunger
1Y
6
63443-0038
63443-0038
Front Plunger Retainer
1Y
Other Components
7
11-17-0022
1739-21
Hold Down Spring
1
8
11-18-4094
60709A111
Feed Guide
1
9
63443-0009
63443-0009
Scrap Chute
1
10
63443-0024
63443-0024
Key
1
11
63443-0082
63443-0082
Front Plunger Striker
1
12
63443-0083
63443-0083
Striker Screw
1
13
63443-0090
63443-0090
Wire Stop
1
14
63443-0093
63443-0093
Shank
1
15
63443-1719
63443-1719
Height Spacer (18.90mm)
1
16
63443-2205
63443-2205
Coarse Spacer (5.00mm)
1
17
63443-2209
63443-2209
Coarse Spacer (9.00mm)
1
18
63443-2306
63443-2306
Fine Spacer (3.30mm)
1
19
63443-6122
63443-6122
Rear Cover
1
20
63443-7102
63443-7102
Terminal Hold Down
1
21
63700-0539
63700-0539
Cut-off Plunger Spring
1
Frame
22
63800-4901
63800-4901
Top
1
23
63801-3281
63801-3281
Base
1
24
63801-4650
63801-4650
Track
1
24A 63459-0001
63459-0001
Terminal Track
1
Hardware
25
N/A
N/A
M3 by 5Lg. SHSS-Brass Tip
2**
26
N/A
N/A
M3 by 6 Long SHCS
2**
27
N/A
N/A
M3 by 6 Long FHCS
1**
28
N/A
N/A
M3 by 8 Long SHCS
1**
29
N/A
N/A
M4 by 6 Long SHCS
2**
30
N/A
N/A
M4 by 12 Long BHCS
2**
31
N/A
N/A
M4 by 50 Long SHCS
2**
32
N/A
N/A
M5 by 12 Long SHCS
1**
33
N/A
N/A
#10-32 by 3/8”Long Flat Point SSS
1**
34
N/A
N/A
#10-32 Hex Jam Nut
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639000400
Revision: D
Release Date: 05-22-07
Revision Date: 01-02-13
UNCONTROLLED COPY
Page 4 of 6
Fine Adjust Applicator for “MX150” Blade
Assembly Drawing
22
33
34
7
1
3
30
19
(2)
(2)
25
14
11
28
20
(2) 26
8
5
24
21
6
9
29
18
29
16
(2)
31
2
17
13
15
10
4
Figure 4
27
23
13
32
22
12
Doc No: ATS-639000400
Revision: D
Release Date: 05-22-07
Revision Date: 01-02-13
UNCONTROLLED COPY
Page 5 of 6
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