1-1583859-9 datasheet, PDF - EEWORLD Datasheet

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1-1583859-9: DescriptionBLADE, SLUG; CategoryTools and equipment; File Size5MB，8 Pages; ManufacturerTE Connectivity; Websitehttp://www.te.com

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New Ocean Applicators from TE

Exceeding the Requirements of Today

to Meet the Demands of Tomorrow

New Ocean Applicator Series from TE Connectivity

New Ocean Applicator Series

With the knowledge and experience of over a half century designing and manufacturing world leading

applicators and tooling, TE is taking terminal crimping to a new level. Using the time proven HDM and HDI

applicator platforms as a base and the innovation and improvements from the System

III

Applicator, TE is taking

a large step forward. TE has listened to customer input and market demands to innovate and improve the

combined strength of these industry leading designs to create the new Ocean Applicator Series.

The lead and harness industry of today is more price and quality competitive than ever before. Crimping

standards continue to be raised to higher levels of quality and repeatability. The industry continues to expect

more from application tooling. The Ocean Applicator Series was designed specifically to exceed the

requirements of today and meet the demands of tomorrow.

By consolidating our applicator offering to this new applicator, TE can provide design consistency and tooling

standardization to the market. One of the major benefits to the customer is offering the ultimate flexibility with a

choice of feeding options: New and improved Mechanical and Pneumatic feeds combined with the innovative

and precise Servo Feed option. The Ocean Applicator design makes it possible for customers to perform field

upgrades to System

III

technology. It will provide an upgrade path for

terminal intelligence

that allows the

machine to obtain set-up features as the applicator is upgraded.

One Applicator Platform — Modular Family Design

• 2 ram interface styles (“Atlantic” or “Pacific” style ram collar)

• Same wire crimper, insulation crimper, and anvil used on both applicator styles

• 3 feed options

• Mechanical

• Pneumatic

• Servo

• Same feed units can be used on Side-Feed and End-Feed style applicators. All units can be

easily removed and interchanged for upgrades if desired.

Atlantic-Style SF Servo

Atlantic-Style SF Pneumatic

Atlantic-Style SF Mechanical

Pacific-Style SF Servo

Pacific-Style SF Pneumatic

Pacific-Style SF Mechanical

Need More Information?

For information about tooling, call 888-777-5917 or 717-810-2080

or e-mail toolingsales@te.com.

For drawings or technical data, contact your TE Connectivity sales engineer or call the Technical Support

Center: 1-800-522-6752. Dimensions are in millimeters unless specified otherwise. Values in brackets

are English equivalents unless specified otherwise. Specifications subject to change. Consult TE

Connectivity for latest specifications.

New Applicator Series from TE Connectivity

Terminal Feed Types

Mechanical Feed

The industry standard TE mechanical feed design has been completely revamped to

address the needs of today and the future. Mechanical designs of the past could be

difficult for operators to adjust, particularly small applications that require the terminal

to be located very precisely in the crimp area. Easily accessible micro adjustments for

the forward and back stroke have been created. This allows for precise and repeatable

terminal location in the crimp area.

During the development of this new feed mechanism several different designs from the

industry were evaluated, along with the HDM mechanical feed mechanism. During this

analysis it was discovered that all of the designs had an existing condition. This existing

condition presented a major concern in the performance of mechanical feed designs.

The roller (cam follower) that tracks the cam for the feed cycle to start and finish

actually leaves the cam surface at the end of the cycle. It does not fully track the

gradual slope of the cam. The result is an “instantaneous terminal acceleration” in the

next feed cycle, produced by the sudden contact of the cam follower with the cam. This

causes the terminal to be thrown forward instantly and not brought up to speed

gradually as is preferred. This violent acceleration can lead to feed inaccuracy.

The TE mechanical feed design keeps the roller and cam in constant contact for a

smooth transition through each feed cycle to offer superior feeding performance.

Feed Cam

Cam Follower

Industry Standard

New Applicator

Back Stroke

Adjustment

Forward

Adjustment

Need More Information?

For information about tooling, call 888-777-5917 or 717-810-2080

or e-mail toolingsales@te.com.

For drawings or technical data, contact your TE Connectivity sales engineer or call the Technical Support

Center: 1-800-522-6752. Dimensions are in millimeters unless specified otherwise. Values in brackets

are English equivalents unless specified otherwise. Specifications subject to change. Consult TE

Connectivity for latest specifications.

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