7-2151957-7 datasheet, PDF - EEWORLD Datasheet

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8

THIS DRAWING IS UNPUBLISHED.

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

7

20

6

5

4

3

SET UP GAUGE

2119599-1

LOC

2

DIST

1

REVISIONS

P

LTR

DESCRIPTION

DATE

DWN

APVD

C

COPYRIGHT

20

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

FEED TYPE

APPLICATOR STYLE CONVERSION CHART

CONVERT TO

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2119950-1

2161326-1

2119951-1

1338685-1

-

PART NUMBERS REQUIRED

8- 2151957 -5

5-18022-5

1901094-3

-

2119641-1

2-1752354-0

-

2119799-1

2168400-6

2063440-1

-

(QUANTITY 2)

A

66

A

RELEASED

03JUL2013

LG

TE

2151957 -1

A

FINE CRIMP HEIGHT ADJUST

MECHANICAL

2151957 -2

2151957 -5

2151957 -6

7- 2151957 -7

2151957 -7

A

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

4

PNEUMATIC

SERVO

LATCH PLATE

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

-

2119949-1

2119951-1

1338685-1

-

8- 2151957 -4

8- 2151957 -5

5-18022-5

-

1

-

REF

-

1

-

1

2

1

2

1

3

2

1

-

4

2

1

-

1

2

1

2

1

-

1

-

1

2

-

1

-

1

-

1

2

1

-

2

-

2

1

-

4

2

1

-

1

-

1

-

1

2

1

2

1

-

1

2

-

1

-

1

-

1

2

1

-

2

1

3

2

1

-

4

2

1

-

1

2

1

2

1

-

1

-

1

-

2

1

-

1

-

1

2

1

2

1

3

2

1

4

2

1

-

1

2

1

2

1

-

1

-

1

-

1

-

1

-

1

2

1

2

1

3

2

1

4

2

1

2

1

2

1

2

1

-

1

2161326-1

2119949-1

2119950-1

-

1338685-1

-

8- 2151957 -4

5-18022-5

1901094-3

2119653-1

2119641-1

-

2119653-1

2-1752354-0

-

2168400-6

-

(QUANTITY 2)

DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009

4

2119799-1

-

2063440-1

-

D

SERVO

LATCH PLATE

12

NONE

-

REF REF REF REF

-

REF REF

CRIMP

WIRE

INSUL

APPLICATOR DATA

2.70 mm [.106]

3.30 mm [.130]

SIZE

TYPE

-

APPLICATOR INSTRUCTIONS

408-10389

F

REF REF

TERMINAL DATA:

TERMINAL NAME:

4.00-5.00 mm [.157-.197 IN]

WIRE STRIP LENGTH

TERMINAL, BLADE

n

YAZAKI TERMINAL

YAZAKI CRIMP SPECIFICATION

INSULATION DIAMETER RANGE

-

2.79mm MAX [.110 IN]

6

-

C

TERMINAL

APPLICATION

SPECIFICATION

72-WT08-046

-

TERMINALS APPLIED

TE TERMINAL

286816-1

C1__DWG_PN_1_0

C1__DWG_PN_1_1

YAZAKI TERMINAL

7114-1231

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

YAZAKI TERMINAL

-

C1__DWG_PN_4_0

-

C1__DWG_PN_2_1

WIRE

SIZE

2.00mm2

1.25mm2

0.85mm2

CRIMP HEIGHT

mm [INCH]

W1__DWG_WGAUGE_1

W1__DWG_WGAUGE_2

1.95+/-0.05 [.077+/-.002]

1.65+/-0.05 [.065+/-.002]

1.55+/-0.05 [.061+/-.002]

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

9

W1__FA_SETTING_1

-

6

W1__FA_SETTING_2

3.6

7.0

8.1

W1__DWG_CRIMP_HT_2

-

W1__FA_SETTING_3

W1__DWG_WGAUGE_3

W1__DWG_CRIMP_HT_3

1

2

RECOMMENDED SPARE PARTS

GREASE BEARING SURFACES LIGHTLY

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

-

B

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4

APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

8-

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

8-

2151957

-4

-5

-6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6

7

8

9

APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37

GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

& 242.

1

-

1

-

6

-

1

-

1

-

1

-

1

-

1

-

1

-

1

-

1

-

1

-

1

-

1

-

1

MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)

USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF

3.85 .

10

11

-

2119957-2

8-21084-0

2119640-1

2079988-1

2119641-1

2119798-1

1-22279-3

2119758-1

2119082-8

2079764-1

2119083-1

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

-

1

2119957-2

-

1

8-21084-0_GATD

-

1

2119640-1

-

1

2079988_GATD

-

1

2119641-1

-

1

2119798-1

-

1

1-22279-3_SIMP

-

1

2119758

-

1

2119082-8

-

1

2079764

-

1

2119083

A

12

-77 -7

-6

-5

-2

-1

PART NO

DESCRIPTION

260

252

250

249

248

247

246

245

244

243

242

ITEM

NO

1

-

1

7-18023-7

2168400-6

2119580-1

2063440-1

2119740-2

1901094-3

21045-3

994969-1

994970-2

240638-1

3-23627-7

2119799-1

SEE NOTE 4

1633743-1

1-22281-8

1803117-1

2119944-1

2-690438-5

2168083-1

2168083-6

455888-5

2119956-1

2119740-1

2168078-1

2119793-1

992763-5

2-18032-5

2079383-4

5-18022-5

1338685-1

2168400-1

2168083-8

5018030-1

811242-5

690753-2

18023-9

2119652-1

2119653-1

2119656-9

2119370-1

2079383-7

2119645-1

2119957-1

1-2119644-2

2119085-1

2119092-1

3-1752356-4

2079383-5

2161328-1

1-1320908-0

1901086-1

1-455888-0

22283-1

356835-1

240792-1

1320928-2

980371-4

2168083-2

1-18028-2

2119533-1

2119806-1

3-22280-3

1-356885-3

2119805-1

1803119-1

2-1633928-3

1-240641-0

-

2119757-8

1-238011-7

1-1633961-5

455888-7

5-1633609-6

SCR, SKT HD CAP M3 X 4.0

SHCS, LOW HEAD, RoHS, M5 X 16

MECHANICAL FEED ASSEMBLY

AIR FEED MODULE

TAG,IDENTIFICATION

SPACER, FEEDER

RING, RETAIN, EXTERN, 3/16 CRESCENT

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

SPRING, FEED FINGER

PIN, RETAIN, GRVD, 3/16 X .854

HOLDER,FEED FINGER, AF

MEMORY CHIP, PROGRAMMED

SERVO FEED LATCH ASM

SPRING, COMPRESSION

GUARD, FRONT CHIP

FEED FINGER ASSEMBLY,SF

FRONT STRIP GUIDE

SCR, SKT HD CAP, RoHS, M3 X 8.0

SCR, SKT HD CAP, RoHS, M5 X 65

SPACER, CRIMPER

DOCUMENTATION PACKAGE

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, SET, FLT POINT M5 X 20.0

SCR, BHSC, RoHS (M4 X 8)

SCR, HEX HD CAP, M4 X 6.0

PAWL, FEED

SHCS, LOW HEAD, RoHS, M4 X 12

SCR, SKT HD CAP, RoHS, M4 X 16

NUT, HEX, REG, RoHS, M3

BUMPER, HOLD DOWN

SPACER, TONKER

SCR, SKT HD CAP M4 X 6.0

FEED CAM, PRE FEED

FEED CAM, POST FEED

APPLICATOR BASIC ASSEMBLY, SF

RAM, AMP STYLE, SIDE FEED

SCR, BHSC, RoHS (M8 X 25)

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

SUPPORT, TERMINAL

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

SPACER, STRIP GUIDE

PLATE, STRIP GUIDE

SPACER, CRIMPER

SPRING, COMPRESSION

LEVER, DRAG RELEASE

DRAG, TERMINAL

STRIP GUIDE

SCR, SKT HD SHLDR 5.0 DIA X 6.0

SCR, SKT HD CAP, RoHS, M4 X 8.0

WASHER, FLAT, REG M4

STRIPPER, SIDE FEED

INSERT, SHEAR

SPRING, COMPRESSION

STOP, SHEAR

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

SPACER

-

DEPRESSOR, SHEAR

BLOCK, CRIMPER SPACER

CRIMPER, INSULATION F PREMIUM

SPACER, CRIMPER

CRIMPER, WIRE

-

1

7-18023-7

-

2

2168400-6

-

1

2119580-1

-

1

2063440-1

-

1

2119740-2

..

1

1901094-3

-

2

21045-3

-

1

994969-1_GATD

-

1

COUNTER_994970

-

1

240638

-

1

3-23627-7

-

1

2119799

-

1

1901689_EMPTY_OCEAN_SF

..

1

1633743-1

-

1

SIMP_1-22281-8

-

1

1803117-1

-

1

2119944-1

-

1

2-690438-5

-

2

2168083-1

-

1

2168083-6

-

1

455888-5

-

1

2119956-1

-

1

2119740-1

-

2

2168078-1

-

1

2119793

-

3

992763-5

-

2

2-18032-5

-

1

2079383-4

-

1

5-18022-5

-

1

1338685-1

-

4

2168400-1

-

2

2168083-8

-

1

5018030-1

-

1

811242-5_OLD

-

1

690753-2

-

3

18023-9

-

1

2119652

-

1

2119653

-

1

2119656-9

-

1

2119370

-

1

2079383-7

-

1

2119645

-

1

2119957-1

-

1

1-2119644-2

-

1

2119085

-

1

2119092-1

-

1

3-1752356-4

-

2

2079383-5

-

1

2161328

-

1

1-1320908-0

-

1

1901086-1

-

1

1-455888-0

-

2

SIMP_22283-1

-

1

356835-1

-

1

240792-1

-

1

1320928-2

-

1

980371-4

-

1

2168083-2

-

1

1-18028-2

-

1

2119533

-

1

2119806

-

1

SIMP_3-22280-3

-

1

1-356885-3

-

1

2119805-1

-

1

1803119-1

-

1

2-1633928-3

-

1

1-240641-0

..

1

ITEM_6

-

1

2119757-8

-

1

1-238011-7

-

1

1-1633961-5

-

1

455888-7

-

1

5-1633609-6

-77 -7

DIMENSIONS:

-6

-5

-2

-1

DWN

CHK

PART NO

K.HUANG

L.ZHANG

U.GUO

-

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

24MAY2013

NAME

DESCRIPTION

TE Connectivity

Harrisburg, PA 17105-3608

241

240

239

238

213

198

172

166

164

163

137

136

135

133

121

119

117

96

95

93

82

71

67

66

63

62

61

60

59

56

54

53

52

51

50

49

48

47

46

44

41

40

39

38

37

35

34

33

32

30

29

28

27

26

25

24

23

21

20

19

13

12

11

10

9

8

7

6

5

4

3

2

1

ITEM

NO

D

C

B

A

Shown on sheets 1 of 4

& 2 of 4

(Pacific version shown on sheets 3 of 4

AMP 4805 REV 31MAR2000

ATLANTIC VERSION

mm

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

APVD

& 4 of 4)

MATERIAL

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

-

0.1

0.02

0.005

0.0005

PRODUCT SPEC

APPLICATION SPEC

-

WEIGHT

-

Customer Accessible Production Drawing

A1

SIZE

CAGE CODE

DRAWING NO

Ocean Side Feed

Applicator

-

2151957

SCALE

RESTRICTED TO

00779

1:1

SHEET

1

OF

4

REV

-

SHEETS 3

& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

A

8

THIS DRAWING IS UNPUBLISHED.

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

7

20

6

5

4

3

LOC

2

DIST

1

REVISIONS

P

LTR

DESCRIPTION

DATE

DWN

APVD

C

COPYRIGHT

20

A

66

-

SEE SHEET 1

-

FEED TYPE

MECHANICAL

D

DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009

6

239

59

56

37

62

40

38

39

260

247

246

2

A

D

2

44

245

244

243

PNEUMATIC

A

250

249

2

7 252

7

53

63

35

166

238

163

59

136

50

8

242

2

6

8

REF

3.00 0.50

[ 0.118

0.019 ]

7

82

1

2

34 REF

C

137

172

56

52

51

C

3

1

4

TERMINAL SUPPORT LOCATION

28

5

SERVO

LATCH PLATE

240

133

4

135

198

41

66

A

B

SERVO FEEDER

NOT INCLUDED

117 REF

164

2

11

67

213

33

24

30

10

A

19

20

21

B

95

9

12

241

1

ITEM 30 LOCATED AT

FRONT HOLES

29 REF

30 REF

96

29

CAM POSITIONS

30mm STROKE

13

11

119

25

1

11

30mm STROKE

27

61

26

23

121

93

46

32

34

54

8

1

60

54

10

1

FEED TRACK POSITION

GUIDE BY

INSULATION BARREL

47

48

248

A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

A

DWN

CHK

K.HUANG

L.ZHANG

U.GUO

-

24MAY2013

NAME

TE Connectivity

Harrisburg, PA 17105-3608

49

40mm STROKE

MECHANICAL

POST FEED

49

40mm STROKE

MECHANICAL

PRE FEED

49

40mm STROKE

AIR FEED

Shown on sheets 1 of 4

& 2 of 4

(Pacific version shown on sheets 3 of 4

ATLANTIC VERSION

DIMENSIONS:

mm

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

APVD

& 4 of 4)

MATERIAL

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

-

0.1

0.02

0.005

0.0005

PRODUCT SPEC

APPLICATION SPEC

-

WEIGHT

-

Customer Accessible Production Drawing

A1

SIZE

CAGE CODE

DRAWING NO

Ocean Side Feed

Applicator

-

2151957

SCALE

RESTRICTED TO

00779

AMP 4805 REV 31MAR2000

1:1

SHEET

2

OF

4

REV

-

SHEETS 3

& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

A

8

THIS DRAWING IS UNPUBLISHED.

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

7

20

6

5

4

3

SET UP GAUGE

2119599-1

LOC

2

DIST

1

REVISIONS

P

LTR

DESCRIPTION

DATE

DWN

APVD

C

COPYRIGHT

20

PACIFIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

FEED TYPE

APPLICATOR STYLE CONVERSION CHART

CONVERT TO

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2119951-1

2161326-1

2119949-1

2161326-1

2119951-1

2119949-1

2119950-1

-

2119950-1

1338685-1

-

PART NUMBERS REQUIRED

8- 2151957 -5

5-18022-5

1901094-3

2119653-2

1901094-3

2119653-2

2119641-2

-

2119641-2

2-1752354-0

-

2119799-1

2168400-6

2063440-1

-

(QUANTITY 2)

A

66

-

SEE SHEET 1

-

2- 2151957 -1

A

FINE CRIMP HEIGHT ADJUST

MECHANICAL

2- 2151957 -2

2- 2151957 -5

7- 2151957 -7

2- 2151957 -7

A

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

PNEUMATIC

SERVO

LATCH PLATE

NONE

-

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

-

1338685-1

-

8- 2151957 -4

8- 2151957 -5

8- 2151957 -4

5-18022-5

-

REF

-

1

-

1

4

-

1

-

1

-

1

2

1

2

1

3

2

-

2

1

-

1

-

1

2

1

2

1

-

1

-

1

-

1

-

1

-

1

4

-

1

-

REF

1

REF

1

2

1

-

2

1

3

2

-

2

1

-

1

2

1

2

1

-

1

-

1

-

2

1

4

-

1

-

1

-

1

2

1

2

1

3

2

1

2

1

-

1

2

1

2

1

-

1

-

1

-

1

-

1

4

1

-

1

-

1

2

1

2

1

3

2

1

2

1

2

1

2

1

2

1

-

1

2-1752354-0

2168400-6

(QUANTITY 2)

1338685-1

-

DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009

4

2119799-1

-

2063440-1

-

REF REF REF

D

CRIMP

WIRE

INSUL

APPLICATOR DATA

2.70 mm [.106]

3.30 mm [.130]

SIZE

TYPE

-

C1__DWG_PN_2_0

APPLICATOR INSTRUCTIONS

408-10389

F

TERMINAL DATA:

YAZAKI TERMINAL

TERMINAL NAME:

4.00-5.00 mm [.157-.197 IN]

WIRE STRIP LENGTH

TERMINAL, BLADE

n

YAZAKI CRIMP SPECIFICATION

INSULATION DIAMETER RANGE

-

2.79mm MAX [.110 IN]

C

TERMINAL

APPLICATION

SPECIFICATION

72-WT08-046

-

TERMINALS APPLIED

TE TERMINAL

286816-1

C1__DWG_PN_1_0

-

YAZAKI TERMINAL

7114-1231

TE TERMINAL

C1__DWG_PN_3_0

YAZAKI TERMINAL

C1__DWG_PN_4_0

C1__DWG_PN_1_1

C1__DWG_PN_2_1

6

WIRE

SIZE

2.00mm2

1.25mm2

0.85mm2

W1__DWG_WGAUGE_1

1.95+/-0.05 [.077+/-.002]

1.65+/-0.05 [.065+/-.002]

1.55+/-0.05 [.061+/-.002]

CRIMP HEIGHT

mm [INCH]

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

9

W1__FA_SETTING_1

-

2151957 -4

2151957 -5

1

& 242.

3.6

7.0

8.1

W1__FA_SETTING_2

W1__DWG_WGAUGE_2

W1__DWG_CRIMP_HT_2

W1__FA_SETTING_3

W1__DWG_WGAUGE_3

W1__DWG_CRIMP_HT_3

1

RECOMMENDED SPARE PARTS

GREASE BEARING SURFACES LIGHTLY

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

B

2

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4

APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

8-

-

6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6

7

8

9

APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62

GREASE THREADS, GROOVE AND O-RING ON ITEMS 139

MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

& 152.

1

-

1

-

1

-

1

-

1

2

1

-

1

-

1

-

10

11

-

2119782-1

2119640-1

2079988-1

1-22279-3

2119082-8

2079764-1

2119083-1

7-18023-7

2168400-6

FINE ADJUST HEAD ASM, PACIFIC STYLE

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

SPRING, COMPRESSION

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

SHCS, LOW HEAD, RoHS, M5 X 16

-

1

2119782

-

1

2119640-1

-

1

2079988_GATD

-

1

1-22279-3_SIMP

-

1

2119082-8

-

1

2079764

-

1

2119083

-

1

7-18023-7

-

2

2168400-6

A

-77 -27 -25 -22 -21

PART NO

DESCRIPTION

251

250

249

246

244

243

242

241

240

ITEM

NO

1

-

1

-

1

-

1

2119580-1

2063440-1

2119740-2

1901094-3

21045-3

994969-1

994970-2

240638-1

8-21084-1

2119641-2

2119798-2

2079383-8

2168400-5

2119653-2

1-2119656-0

2119650-1

2119092-2

3-23627-7

2119799-1

SEE NOTE 4

1633743-1

1-22281-8

1803117-1

2119944-1

2-690438-5

2168083-1

2168083-6

455888-5

2119956-1

2119740-1

2168078-1

2119793-1

992763-5

2-18032-5

5-18022-5

1338685-1

2168083-8

5018030-1

811242-5

690753-2

18023-9

2119652-1

2079383-7

2119645-1

2119957-1

1-2119644-2

3-1752356-4

2079383-5

2161328-1

1-1320908-0

1901086-1

1-455888-0

22283-1

356835-1

240792-1

1320928-2

980371-4

2168083-2

1-18028-2

2119533-1

2119806-1

3-22280-3

1-356885-3

2119805-1

1803119-1

2-1633928-3

1-240641-0

-

2119757-8

1-238011-7

1-1633961-5

455888-7

5-1633609-6

MECHANICAL FEED ASSEMBLY

AIR FEED MODULE

TAG,IDENTIFICATION

SPACER, FEEDER

RING, RETAIN, EXTERN, 3/16 CRESCENT

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

SPRING, FEED FINGER

O-RING, .801 ID, .070 DIA. MAT.

FEED CAM, AIR FEED

DETENT PIN

SCR, BHSC, RoHS (M4 X 16)

SHCS, LOW HEAD, RoHS, M4 X 20

FEED CAM, POST FEED

APPLICATOR BASIC ASSEMBLY, SF

RAM, ASIAN STYLE, SIDE FEED

BOLT, ADJUSTMENT

PIN, RETAIN, GRVD, 3/16 X .854

HOLDER,FEED FINGER, AF

MEMORY CHIP, PROGRAMMED

SERVO FEED LATCH ASM

SPRING, COMPRESSION

GUARD, FRONT CHIP

FEED FINGER ASSEMBLY,SF

FRONT STRIP GUIDE

SCR, SKT HD CAP, RoHS, M3 X 8.0

SCR, SKT HD CAP, RoHS, M5 X 65

SPACER, CRIMPER

DOCUMENTATION PACKAGE

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, SET, FLT POINT M5 X 20.0

SCR, HEX HD CAP, M4 X 6.0

PAWL, FEED

SCR, SKT HD CAP, RoHS, M4 X 16

NUT, HEX, REG, RoHS, M3

BUMPER, HOLD DOWN

SPACER, TONKER

SCR, SKT HD CAP M4 X 6.0

FEED CAM, PRE FEED

SCR, BHSC, RoHS (M8 X 25)

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

SUPPORT, TERMINAL

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

SPACER, STRIP GUIDE

PLATE, STRIP GUIDE

SPACER, CRIMPER

SPRING, COMPRESSION

LEVER, DRAG RELEASE

DRAG, TERMINAL

STRIP GUIDE

SCR, SKT HD SHLDR 5.0 DIA X 6.0

SCR, SKT HD CAP, RoHS, M4 X 8.0

WASHER, FLAT, REG M4

STRIPPER, SIDE FEED

INSERT, SHEAR

SPRING, COMPRESSION

STOP, SHEAR

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

SPACER

-

DEPRESSOR, SHEAR

BLOCK, CRIMPER SPACER

CRIMPER, INSULATION F PREMIUM

SPACER, CRIMPER

CRIMPER, WIRE

-

1

2119580-1

-

1

2063440-1

-

1

2119740-2

..

1

1901094-3

-

2

21045-3

-

1

994969-1_GATD

-

1

COUNTER_994970

-

1

240638

-

1

8-21084-1_GATD

-

1

2119641-2

-

1

2119798-2

-

1

2079383-8

-

4

2168400-5

-

1

2119653-2

-

1

1-2119656-0

-

1

2119650

-

1

2119092-2

-

1

3-23627-7

-

1

2119799

-

1

1901689_EMPTY_OCEAN_SF

..

1

1633743-1

-

1

SIMP_1-22281-8

-

1

1803117-1

-

1

2119944-1

-

1

2-690438-5

-

2

2168083-1

-

1

2168083-6

-

1

455888-5

-

1

2119956-1

-

1

2119740-1

-

2

2168078-1

-

1

2119793

-

3

992763-5

-

2

2-18032-5

-

1

5-18022-5

-

1

1338685-1

-

2

2168083-8

-

1

5018030-1

-

1

811242-5_OLD

-

1

690753-2

-

3

18023-9

-

1

2119652

-

1

2079383-7

-

1

2119645

-

1

2119957-1

-

1

1-2119644-2

-

1

3-1752356-4

-

2

2079383-5

-

1

2161328

-

1

1-1320908-0

-

1

1901086-1

-

1

1-455888-0

-

2

SIMP_22283-1

-

1

356835-1

-

1

240792-1

-

1

1320928-2

-

1

980371-4

-

1

2168083-2

-

1

1-18028-2

-

1

2119533

-

1

2119806

-

1

SIMP_3-22280-3

-

1

1-356885-3

-

1

2119805-1

-

1

1803119-1

-

1

2-1633928-3

-

1

1-240641-0

..

1

ITEM_6

-

1

2119757-8

-

1

1-238011-7

-

1

1-1633961-5

-

1

455888-7

-

1

5-1633609-6

-77 -27 -25 -22 -21

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

PART NO

DWN

CHK

K.HUANG

L.ZHANG

U.GUO

-

24MAY2013

NAME

DESCRIPTION

TE Connectivity

Harrisburg, PA 17105-3608

239

238

213

198

172

166

164

163

152

151

145

144

143

142

141

140

139

137

136

135

133

121

119

117

96

95

93

82

71

67

66

63

62

61

59

56

53

52

51

50

49

48

41

40

39

38

34

33

32

30

29

28

27

26

25

24

23

21

20

19

13

12

11

10

9

8

7

6

5

4

3

2

1

ITEM

NO

D

C

B

A

Shown on sheets 3 of 4

& 4 of 4

(Atlantic version shown on sheets 1 of 4

AMP 4805 REV 31MAR2000

PACIFIC VERSION

DIMENSIONS:

mm

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

APVD

& 2 of 4)

MATERIAL

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

-

0.1

0.02

0.005

0.0005

PRODUCT SPEC

APPLICATION SPEC

-

WEIGHT

-

Customer Accessible Production Drawing

A1

SIZE

CAGE CODE

DRAWING NO

Ocean Side Feed

Applicator

-

2151957

SCALE

RESTRICTED TO

00779

SHEETS 1

& 2 ARE NOT REQUIRED FOR PACIFIC VERSION

1:1

SHEET

3

OF

4

REV

-

A

8

THIS DRAWING IS UNPUBLISHED.

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

7

20

6

5

4

3

LOC

2

DIST

1

REVISIONS

P

LTR

DESCRIPTION

DATE

DWN

APVD

C

COPYRIGHT

20

A

66

-

SEE SHEET 1

-

FEED TYPE

MECHANICAL

DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009

251

6

62

40

D

A

38

239

39

152

145

2

246

140

2

D

59

56

7

7 139

244

PNEUMATIC

A

243

250

249

238

163

59

136

137

82

1

2

53

166

63

50

8

7

34

REF

8

242

2

6

3.00 0.50

[ 0.118

0.019 ]

1

2

TERMINAL SUPPORT LOCATION

C

172

56

52

51

3

C

1

4

28

5

41

SERVO

LATCH PLATE

240

133

4

135

198

164

2

11

33

66

67

213

19

20

21

9

12

241

13

1

11

A

SERVO FEEDER

NOT INCLUDED

117 REF

24

10

A

B

30

95

96

29

B

1

ITEM 30 LOCATED AT

FRONT HOLES

30

29

REF

CAM POSITIONS

30mm STROKE

25

30mm STROKE

142

151

48

27

61

26

23

121

93

141

32

34

143

8

1

144

143

10

1

119

11

FEED TRACK POSITION

GUIDE BY

INSULATION BARREL

A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

A

DWN

CHK

DIMENSIONS:

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

49

MECHANICAL

POST FEED

49

MECHANICAL

PRE FEED

49

AIR FEED

Shown on sheets 3 of 4

& 4 of 4

(Atlantic version shown on sheets 1 of 4

PACIFIC VERSION

K.HUANG

L.ZHANG

U.GUO

-

24MAY2013

NAME

TE Connectivity

Harrisburg, PA 17105-3608

mm

APVD

& 2 of 4)

MATERIAL

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

-

0.1

0.02

0.005

0.0005

PRODUCT SPEC

APPLICATION SPEC

-

WEIGHT

-

Customer Accessible Production Drawing

A1

SIZE

CAGE CODE

DRAWING NO

Ocean Side Feed

Applicator

-

2151957

SCALE

RESTRICTED TO

00779

AMP 4805 REV 31MAR2000

SHEETS 1

& 2 ARE NOT REQUIRED FOR PACIFIC VERSION

1:1

SHEET

4

OF

4

REV

-

A

Parameter Name	Attribute value
Molds and product categories	OCEAN

7-2151957-7

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7-2151957-7 Overview

7-2151957-7 Parametric

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