8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
SET UP GAUGE
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
2119950-1
2161326-1
2119951-1
2161326-1
2119950-1
-
-
-
-
2119949-1
2119949-1
2119951-1
1338685-1
-
-
-
PART NUMBERS REQUIRED
8- 2266308 -5
5-18022-5
5-18022-5
1901094-3
2119653-1
1901094-3
2119653-1
2119641-1
-
-
-
-
-
-
2119641-1
2119799-1
-
-
-
-
-
-
2168400-6
2063440-1
-
-
-
-
(QUANTITY 2)
2119599-1
A
66
1
A
B
ORIGINAL
RELEASED
ECR-17-015584
21MAY2014
11JUL2014
23OCT2017
KS
GH
KH
TE
TE
JDG
2266308 -1
B
FINE CRIMP HEIGHT ADJUST
MECHANICAL
2266308 -2
2266308 -5
D
B
B
B
B
A
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
4
PNEUMATIC
SERVO
LATCH PLATE
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
-
-
1338685-1
-
8- 2266308 -4
8- 2266308 -5
5-18022-5
5-18022-5
-
-
-
-
-
-
-
-
6
1
1
-
1
1
1
2
-
-
-
-
-
-
REF
-
-
-
-
-
-
1
1
1
1
1
1
2
1
1
-
1
-
4
2
-
-
-
1
1
1
1
1
1
1
2
1
1
1
1
1
1
3
1
1
1
2
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
3
1
-
-
1
1
1
1
2
2
-
-
1
1
-
1
-
-
-
1
1
1
1
1
1
-
2
-
-
1
-
1
-
4
2
-
-
-
1
1
-
-
1
1
-
2
1
1
1
1
1
1
3
1
1
1
2
1
1
1
2
2
1
1
1
1
1
1
1
1
1
-
1
1
-
1
1
1
2
2
-
-
1
1
-
1
-
-
-
1
1
1
1
1
1
-
2
1
3
1
-
1
-
4
2
-
-
-
1
1
1
1
1
1
1
2
1
1
1
1
1
1
3
1
1
1
2
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
2
-
-
1
-
-
2
1
1
1
1
-
-
-
1
1
1
1
1
1
2
1
3
1
1
1
1
4
2
1
-
-
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
3
1
1
1
2
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
2
-
1
-
-
-
-
1
-
-
-
-
-
-
1
1
1
1
1
1
2
1
3
1
1
1
1
4
2
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
3
1
1
1
2
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1338685-1
1338685-1
-
-
-
8- 2266308 -4
2168400-6
(QUANTITY 2)
4
2119799-1
-
-
-
-
2063440-1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
2266308 -6
7- 2266308 -7
2266308 -7
SERVO
LATCH PLATE
12
NONE
-
-
-
-
-
-
CRIMP
WIRE
INSUL
APPLICATOR DATA
1.40 mm [.055]
1.57 mm [.062]
SIZE
TYPE
-
REF REF REF REF
APPLICATOR INSTRUCTIONS
408-10389
F
O
REF REF
REF REF
TERMINAL NAME:
TERMINAL DATA:
3.58-4.78 mm [.141-.188 IN]
WIRE STRIP LENGTH
CONTACT,MOD IV CRIMP SNAP-IN
n
TE TERMINAL
TE TERMINAL
-
-
-
-
-
-
6
INSULATION DIAMETER RANGE
0.00-1.75 mm [.000-.069 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
114-25003 Rev L
-
13
-
-
-
-
-
-
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
87523-2
87523-5
1-87523-5
1-87523-8
2-87523-3
6-87523-8
141600-2
141600-6
141600-8
141760-3
85969-2
87523-4
C1__DWG_PN_1_0
C1__DWG_PN_1_1
TE TERMINAL
141702-4
141702-9
1-141702-2
1-141702-4
2-141702-2
2-141702-4
141097-5
141097-6
141097-7
141097-8
85969-6
141702-6
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE TERMINAL
102680-1
87309-2
87309-3
87309-8
1-87309-2
1-87195-7
2-87195-0
2-87195-3
2-87195-4
86492-2
86492-4
87309-9
C1__DWG_PN_3_0
C1__DWG_PN_3_1
TE TERMINAL
167300-6
1-167300-6
166309-1
166309-2
166309-3
166309-4
167301-4
1-167301-6
2-167301-2
2-167301-4
166309-5
167300-8
C1__DWG_PN_4_0
C1__DWG_PN_4_1
C1__DWG_PN_1_2
C1__DWG_PN_2_2
C1__DWG_PN_3_2
C1__DWG_PN_4_2
C1__DWG_PN_1_3
C1__DWG_PN_2_3
C1__DWG_PN_3_3
C1__DWG_PN_4_3
C1__DWG_PN_1_4
C1__DWG_PN_2_4
C1__DWG_PN_3_4
C1__DWG_PN_4_4
C1__DWG_PN_1_5
C1__DWG_PN_2_5
C1__DWG_PN_3_5
C1__DWG_PN_4_5
WIRE
SIZE
C1__DWG_PN_1_6
C1__DWG_PN_2_6
C1__DWG_PN_3_6
C1__DWG_PN_4_6
20 AWG
22 AWG
24 AWG
26 AWG
W1__DWG_WGAUGE_1
0.97+/-0.11 [.038+/-.004]
0.85+/-0.06 [.034+/-.002]
0.77+/-0.095 [.030+/-.004]
0.72+/-0.095 [.028+/-.004]
CRIMP HEIGHT
mm [INCH]
9
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
-
-
-
W1__FA_SETTING_1
W1__FA_SETTING_2
3.8
5.2
6.2
6.9
C1__DWG_PN_1_7
C1__DWG_PN_2_7
C1__DWG_PN_3_7
C1__DWG_PN_4_7
W1__DWG_WGAUGE_2
W1__DWG_CRIMP_HT_2
-
-
-
-
-
-
6
C1__DWG_PN_1_8
C1__DWG_PN_2_8
C1__DWG_PN_3_8
C1__DWG_PN_4_8
W1__DWG_WGAUGE_3
W1__DWG_CRIMP_HT_3
C1__DWG_PN_1_9
C1__DWG_PN_2_9
C1__DWG_PN_3_9
C1__DWG_PN_4_9
W1__FA_SETTING_3
-
C1__DWG_PN_1_10
C1__DWG_PN_2_10
C1__DWG_PN_3_10
C1__DWG_PN_4_10
C1__DWG_PN_1_11
C1__DWG_PN_2_11
C1__DWG_PN_3_11
C1__DWG_PN_4_11
C1__DWG_PN_1_12
C1__DWG_PN_2_12
C1__DWG_PN_3_12
C1__DWG_PN_4_12
1
2
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
-
-
-
-
-
-
-
-
-
-
-
-
B
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2151020
2151020
2151020
2151020
-4
-4
-5
-6
1
1
& 242.
1
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
& 252.
-
-
-
-
-
-
-
-
7
8
9
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
CRIMP DATA QUOTED IS SPECIFIC TO GERMAN MARKET.
1
-
-
-
-
-
-
1
-
1
-
-
-
1
1
-
-
-
-
1
-
1
-
-
-
1
-
1
1
1
1
1
-
1
-
-
-
10
11
A
12
2280441-1
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
INSERT, SHEAR
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
-
1
2280441-1
-
1
2119957-2
-
1
8-21084-0_GATD
-
1
2119640-1
-
1
2079988_GATD
-
1
2119641-1
-77 -7
-6
-5
-2
-1
PART NO
DESCRIPTION
282
260
252
250
249
248
ITEM
NO
1
1
-
1
-
-
-
1
1
1
-
1
2119798-1
1-22279-3
2119758-1
2119082-7
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
2119944-1
455888-5
4-240641-1
22278-7
854769-4
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
21028-2
1338685-1
2168400-1
2168083-8
18023-9
2119652-1
2119653-1
2119656-9
2119370-1
2079383-7
2119645-1
2119957-1
1-2119644-4
2119085-1
2119092-1
2079383-5
2161328-1
1320908-6
2119959-1
455888-3
1320928-2
2168083-2
1-18028-2
2119533-1
690518-1
690463-1
1-2168083-1
1-690691-3
2119862-1
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-1
7-1333225-4
690468-1
2119780-9
238011-7
1633966-6
455888-3
7-568176-0
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
SPACER
SPRING, COMPRESSION
HOLDER, INS
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE PNT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
PIN, SLOTTED SPRING .062 X .250
PAWL, FEED
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 16
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
HOLD DOWN, TERMINAL
FLOATING SHEAR, REAR
SCR, SKT HD CAP, RoHS, M3 X 6
PLATE,REAR SHEAR
SHEAR HOLDER, REAR
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT -
ANVIL, COMBINATION
DEPRESSOR SHEAR, REAR
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
SPACER, CRIMPER
CRIMPER, WIRE
-
1
2119798-1
-
1
1-22279-3_SIMP
-
1
2119758
-
1
2119082-7
-
1
2079764
-
1
2119083
-
2
7-18023-7
-
2
2168400-6
-
1
2119580-1
-
1
2063440-1
-
1
2119740-2
..
1
1901094-3
-
2
21045-3
-
1
994969-1_GATD
-
1
COUNTER_994970
-
1
240638
-
1
3-23627-7
-
1
2119799
-
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
-
1
2119944-1
-
1
455888-5
-
1
4-240641-1
-
1
SIMP_22278-7
-
1
854769-4
-
1
2119956-1
-
1
2119740-1
-
2
2168078-1
-
1
2119793
-
3
992763-5
-
1
2079383-4
-
1
5-18022-5
-
1
21028-2
-
1
1338685-1
-
4
2168400-1
-
2
2168083-8
-
3
18023-9
-
1
2119652
-
1
2119653
-
1
2119656-9
-
1
2119370
-
1
2079383-7
-
1
2119645
-
1
2119957-1
-
1
1-2119644-4
-
1
2119085_PRE_REV_K
-
1
2119092-1
-
2
2079383-5
-
1
2161328
-
1
1320908-6
-
1
2119959-1
-
1
455888-3
-
1
1320928-2
-
1
2168083-2
-
3
1-18028-2
-
1
2119533
-
1
690518-1
-
1
690463-1
-
2
1-2168083-1
-
1
1-690691-3
-
1
2119862
-
1
2119806
-
2
SIMP_3-22280-3
-
2
1-356885-4
-
1
2119805-1
-
1
1803095-1
-
1
7-1333225-4
-
1
690468-1
-
1
2119780-9
-
1
238011-7
-
1
1633966-6
-
1
455888-3
-
1
7-568176-0
-77 -7
DIMENSIONS:
-6
-5
-2
-1
DWN
CHK
PART NO
K. STAKEM
G. BAILEY
T. ELBIN
-
-
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
21MAY2014
22MAY2014
22MAY2014
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
247
246
245
244
243
242
241
240
239
238
213
198
172
166
164
163
137
136
135
133
117
82
81
77
74
71
67
66
63
62
60
59
58
56
54
53
49
48
47
46
44
41
40
39
38
37
35
33
32
30
29
28
24
21
20
19
18
17
16
15
14
13
12
11
10
9
8
6
5
4
3
2
1
ITEM
NO
D
C
B
A
13
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
ATLANTIC VERSION
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2266308
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
Pro/ENGINEER DRAWING
1:2
SHEET
1
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
B
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
FEED TYPE
MECHANICAL
D
6
6
37
62
40
38
39
260
247
246
2
A
239
59
56
D
2
2
2
44
245
244
243
8
242
PNEUMATIC
A
250
249
7 252
2
7
53
6
63
81
18
35
166
238
163
59
136
2
6
82
1
1
2
C
137
172
56
3
C
1
4
28
SERVO
LATCH PLATE
240
133
4
135
198
2
11
17
66
1
12
241
282
20
11
19
20
21
15
16
9
1
12
241
13
1
11
54
14
1
5
41
A
33
24
117 REF
30
29
164
67
213
1
77
58
74
B
SERVO FEEDER
NOT INCLUDED
10
A
B
ITEM 30 LOCATED AT
FRONT HOLES
29 REF
30 REF
CAM POSITIONS
30mm STROKE
30mm STROKE
30mm STROKE
46
32
8
1
60
54
10
20
11
47
48
248
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
K. STAKEM
G. BAILEY
T. ELBIN
-
-
21MAY2014
22MAY2014
22MAY2014
NAME
TE Connectivity
Harrisburg, PA 17105-3608
49
40mm STROKE
MECHANICAL
POST FEED
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
ATLANTIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2266308
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
1:2
SHEET
2
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
B
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
SET UP GAUGE
2119599-1
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
2119950-1
2119951-1
2161326-1
1338685-1
-
-
PART NUMBERS REQUIRED
8- 2266308 -5
8- 2266308 -4
8- 2266308 -5
5-18022-5
5-18022-5
-
-
5-18022-5
5-18022-5
2119641-2
1901094-3
2119653-2
1901094-3
2119653-2
2119641-2
-
-
-
-
2119799-1
-
-
-
2168400-6
2063440-1
-
-
-
(QUANTITY 2)
A
66
-
SEE SHEET 1
-
-
-
2- 2266308 -1
B
FINE CRIMP HEIGHT ADJUST
MECHANICAL
-
-
-
6
1
1
1
1
2
-
-
-
-
-
-
REF
-
1
-
1
1
4
-
1
1
1
-
-
-
-
-
1
1
1
1
1
1
2
1
3
-
1
2
-
-
-
1
1
1
1
2
1
1
1
1
1
1
3
1
1
1
2
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
-
-
1
1
-
1
-
1
-
1
1
4
-
1
1
1
-
REF
REF
1
1
1
1
1
-
2
1
3
-
1
-
2
-
-
1
1
1
1
2
1
1
1
1
1
3
1
1
1
2
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
1
2
-
-
1
-
-
2
1
1
1
1
1
1
4
-
1
1
1
1
1
-
-
-
1
1
1
1
1
1
2
1
3
1
1
1
2
1
-
1
1
1
1
2
1
1
1
1
1
1
3
1
1
1
2
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
-
1
-
-
-
-
1
-
1
-
1
1
4
1
1
1
1
-
-
-
-
-
1
1
1
1
1
1
2
1
3
1
1
1
2
2
1
1
1
1
1
2
1
1
1
1
1
1
3
1
1
1
2
1
1
1
2
2
1
1
1
1
1
1
1
1
1
2- 2266308 -2
2- 2266308 -5
D
B
B
B
A
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
PNEUMATIC
SERVO
LATCH PLATE
NONE
-
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
-
-
2119951-1
2119949-1
2161326-1
1338685-1
-
-
-
-
2119949-1
2119950-1
-
-
1338685-1
1338685-1
-
-
8- 2266308 -4
2168400-6
(QUANTITY 2)
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
2- 2266308 -7
4
2119799-1
-
-
-
2063440-1
-
-
-
7- 2266308 -7
CRIMP
WIRE
INSUL
APPLICATOR DATA
1.40 mm [.055]
1.57 mm [.062]
-
REF REF REF
SIZE
TYPE
APPLICATOR INSTRUCTIONS
408-10389
F
O
TERMINAL NAME:
TERMINAL DATA:
TE TERMINAL
3.58-4.78 mm [.141-.188 IN]
WIRE STRIP LENGTH
CONTACT,MOD IV CRIMP SNAP-IN
n
TE TERMINAL
-
-
-
-
-
-
-
-
-
-
C1__DWG_PN_4_0
INSULATION DIAMETER RANGE
0.00-1.75 mm [.000-.069 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
114-25003 Rev L
-
12
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
85969-6
85969-2
85969-7
85969-8
C1__DWG_PN_1_0
C1__DWG_PN_1_1
TE TERMINAL
141760-1
1-141097-1
166309-1
166309-2
166309-3
166309-4
167301-4
1-167301-6
2-167301-2
2-167301-4
166309-5
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE TERMINAL
141600-1
141600-5
171275-1
171275-2
171275-4
171275-5
C1__DWG_PN_3_0
C1__DWG_PN_3_1
TE TERMINAL
87309-8
87309-9
1-87309-2
87523-2
87523-4
87523-5
-
-
C1__DWG_PN_4_1
C1__DWG_PN_1_2
C1__DWG_PN_2_2
C1__DWG_PN_3_2
C1__DWG_PN_4_2
C1__DWG_PN_1_3
C1__DWG_PN_2_3
C1__DWG_PN_3_3
C1__DWG_PN_4_3
C1__DWG_PN_1_4
C1__DWG_PN_2_4
C1__DWG_PN_3_4
C1__DWG_PN_4_4
WIRE
SIZE
85969-9
102680-1
102680-2
86492-2
86492-4
86492-6
C1__DWG_PN_1_5
C1__DWG_PN_2_5
C1__DWG_PN_3_5
C1__DWG_PN_4_5
20 AWG
22 AWG
24 AWG
26 AWG
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
0.97+/-0.11 [.038+/-.004]
CRIMP HEIGHT
9
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
-
-
W1__FA_SETTING_1
C1__DWG_PN_1_6
C1__DWG_PN_2_6
C1__DWG_PN_3_6
C1__DWG_PN_4_6
C1__DWG_PN_1_7
C1__DWG_PN_2_7
1-87195-7
1-87195-9
2-87195-0
2-87195-3
2-87195-4
C1__DWG_PN_3_7
1-87523-5
1-87523-8
2-87523-3
6-87523-8
C1__DWG_PN_4_7
0.85+/-0.06 [.034+/-.002]
0.77+/-0.095 [.030+/-.004]
0.72+/-0.095 [.028+/-.004]
3.8
5.2
6.2
6.9
-
6
W1__DWG_CRIMP_HT_2
W1__FA_SETTING_2
-
-
-
-
-
-
-
-
W1__DWG_WGAUGE_3
W1__DWG_CRIMP_HT_3
W1__FA_SETTING_3
C1__DWG_PN_1_8
C1__DWG_PN_2_8
C1__DWG_PN_3_8
C1__DWG_PN_4_8
C1__DWG_PN_1_9
C1__DWG_PN_2_9
C1__DWG_PN_3_9
C1__DWG_PN_4_9
C1__DWG_PN_1_10
C1__DWG_PN_2_10
C1__DWG_PN_3_10
C1__DWG_PN_4_10
86492-9
1-86492-0
C1__DWG_PN_1_11
C1__DWG_PN_2_11
C1__DWG_PN_3_11
C1__DWG_PN_1_12
1
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
-
-
-
-
-
-
-
-
-
-
-
-
B
2
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2151020
2151020
2151020
2151020
-4
-4
-5
-6
-
1
1
1
-
-
-
-
-
-
-
-
-
1
-
-
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
CRIMP DATA QUOTED IS SPECIFIC TO GERMAN MARKET.
& 152.
1
1
-
-
-
-
1
1
-
-
1
1
-
-
1
1
1
1
1
1
-
-
10
2280441-1
2119782-1
2119640-1
2079988-1
INSERT, SHEAR
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
-
1
2280441-1
-
1
2119782
-
1
2119640-1
-
1
2079988_GATD
A
11
-77 -27 -25 -22 -21
PART NO
DESCRIPTION
282
251
250
249
ITEM
NO
1
1
1
-
1
1-22279-3
2119082-7
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
1-2119656-0
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
2119944-1
455888-5
4-240641-1
22278-7
854769-4
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
5-18022-5
21028-2
1338685-1
2168083-8
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
1-2119644-4
2079383-5
2161328-1
1320908-6
2119959-1
455888-3
1320928-2
2168083-2
1-18028-2
2119533-1
690518-1
690463-1
1-2168083-1
1-690691-3
2119862-1
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-1
7-1333225-4
690468-1
2119780-9
238011-7
1633966-6
455888-3
7-568176-0
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
SPACER
SPRING, COMPRESSION
HOLDER, INS
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE PNT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
PIN, SLOTTED SPRING .062 X .250
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 16
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
HOLD DOWN, TERMINAL
FLOATING SHEAR, REAR
SCR, SKT HD CAP, RoHS, M3 X 6
PLATE,REAR SHEAR
SHEAR HOLDER, REAR
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT -
ANVIL, COMBINATION
DEPRESSOR SHEAR, REAR
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
SPACER, CRIMPER
CRIMPER, WIRE
-
1
1-22279-3_SIMP
-
1
2119082-7
-
1
2079764
-
1
2119083
-
2
7-18023-7
-
2
2168400-6
-
1
2119580-1
-
1
2063440-1
-
1
2119740-2
..
1
1901094-3
-
2
21045-3
-
1
994969-1_GATD
-
1
COUNTER_994970
-
1
240638
-
1
8-21084-1_GATD
-
1
2119641-2
-
1
2119798-2
-
1
2079383-8
-
4
2168400-5
-
1
2119653-2
-
1
1-2119656-0
-
1
2119650
-
1
2119092-2
-
1
3-23627-7
-
1
2119799
-
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
-
1
2119944-1
-
1
455888-5
-
1
4-240641-1
-
1
SIMP_22278-7
-
1
854769-4
-
1
2119956-1
-
1
2119740-1
-
2
2168078-1
-
1
2119793
-
3
992763-5
-
1
5-18022-5
-
1
21028-2
-
1
1338685-1
-
2
2168083-8
-
3
18023-9
-
1
2119652
-
1
2079383-7
-
1
2119645
-
1
2119957-1
-
1
1-2119644-4
-
2
2079383-5
-
1
2161328
-
1
1320908-6
-
1
2119959-1
-
1
455888-3
-
1
1320928-2
-
1
2168083-2
-
3
1-18028-2
-
1
2119533
-
1
690518-1
-
1
690463-1
-
2
1-2168083-1
-
1
1-690691-3
-
1
2119862
-
1
2119806
-
2
SIMP_3-22280-3
-
2
1-356885-4
-
1
2119805-1
-
1
1803095-1
-
1
7-1333225-4
-
1
690468-1
-
1
2119780-9
-
1
238011-7
-
1
1633966-6
-
1
455888-3
-
1
7-568176-0
-77 -27 -25 -22 -21
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PART NO
DWN
CHK
K. STAKEM
G. BAILEY
T. ELBIN
-
-
21MAY2014
22MAY2014
22MAY2014
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
246
244
243
242
241
240
239
238
213
198
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
117
82
81
77
74
71
67
66
63
62
59
58
56
53
49
48
41
40
39
38
33
32
30
29
28
24
21
20
19
18
17
16
15
14
13
12
11
10
9
8
6
5
4
3
2
1
ITEM
NO
D
C
B
A
12
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
PACIFIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2266308
SCALE
RESTRICTED TO
00779
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:2
SHEET
3
OF
4
REV
-
B
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
FEED TYPE
MECHANICAL
D
6
251
62
40
A
38
239
39
152
145
2
246
2
D
59
56
140
7
2
7 139
244
PNEUMATIC
A
243
250
249
238
163
59
136
137
82
1
2
53
6
166
63
18
8
81
242
2
6
1
2
C
172
56
3
C
1
4
28
5
41
SERVO
LATCH PLATE
240
133
4
135
198
17
164
2
11
33
66
67
213
19
20
21
29
12
241
20
11
16
15
9
12
241
11
143
13
1
14
282
1
1
A
SERVO FEEDER
NOT INCLUDED
117 REF
77
24
10
A
58
B
30
74
B
1
1
11
ITEM 30 LOCATED AT
FRONT HOLES
30
29
REF
REF
CAM POSITIONS
30mm STROKE
30mm STROKE
30mm STROKE
142
151
48
141
32
8
1
144
143
10
20
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
DIMENSIONS:
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
PACIFIC VERSION
K. STAKEM
G. BAILEY
T. ELBIN
-
-
21MAY2014
22MAY2014
22MAY2014
NAME
TE Connectivity
Harrisburg, PA 17105-3608
mm
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2266308
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:2
SHEET
4
OF
4
REV
-
B