General Purpose Relays
Industrial Relays
KUP Series Panel Plug-in Relay
n
n
n
n
n
n
n
Potter & Brumfield
AC coils: 5-240VAC, 50/60 Hz.; DC coils 6-110VDC
Contact arrangements of 1 form X, 1-3 form A and 1-4 form C
Wide selection of termination and mounting styles
PC terminals available
Push-to-test button and indicator lamp options
Sockets available for panel, DIN rail or PCB mounting
Class B coil insulation
Typical applications
Vending, commercial sewing, tool/die equipment, robotics, timers, welding,
HVAC, medical, power generators
Approvals
UL E22575; CSA LR15734
Technical data of approved types on request
Contact Data
Contact arrangement 1 Form X (NO-DM); 1-3 Form A (NO); 1-4 Form C (CO)
Rated voltage
240VAC
Rated current
10A
Contact material
Ag
AgCdO
AgSnOInO
Min. recommended contact load 100mA, 12VDC 300mA, 12VDC 300mA, 12VDC
Frequency of operation
360 ops./hr 360 ops./hr 360 ops./hr
Operate/releases time max.
15/10ms
Bounce time max.
17ms
Contact ratings
Type
Load
UL 508
Ag, 1, 2 and 3 pole
5A, 240VAC
5A, 28VDC
1/6HP, 120VAC
2.5A, 120VAC, tungsten
1/3HP, 240VAC
0.5A, 120VDC
5FLA, 15LRA, 250VAC
Ag, 4 pole
5A, 240VAC
2.5A, 120VAC, tungsten
0.5A, 120VDC
1/6HP, 120VAC
1/3HP, 240VAC
AgCdO, 1, 2 and 3 pole
10A, 240VAC
10A, 32VDC
5FLA, 15LRA, 250VAC
1/3HP, 120VAC
5A, 120VAC, tungsten
1/2HP, 250VAC
0.5A, 125VDC
10FLA, 40LRA, 125VAC
3A, 600VAC
1/2HP, 480VAC
1/2HP, 600VAC
1HP, 480 VAC, 3 phase
AgCdO, 4 pole
10A, 240VAC
5A, 120VAC, tungsten
0.5A, 120VDC
10A, 28VDC, resistive
10FLA, 30LRA, 125VAC
5FLA, 15LRA, 250 VAC
125VA, 250 VAC
08-2011, Rev. 0811
www.te.com
© 2011 Tyco Electronics Corporation,
a TE Connectivity Ltd. company
AgCdO, 4 pole (continued)
1/3HP, 120VAC
1/2HP, 250VAC
Total load not to exceed 30 A, 28 VDC, 120 VAC and 20 A, 250 VAC
AgSnOInO
10A, 277VAC, pf = 0.8
100x10
3
6
ops.
Mechanical endurance
10x10
Coil Data
Coil voltage range
Coil insulation system according UL
Coil versions, DC coil
Coil
Rated
Operate
code
voltage
voltage
VDC
VDC
1, 2 and 3 pole
5
5
3.75
6
6
4.5
12
12
9.0
24
24
18.0
48
48
36.0
110
110
82.5
4 pole
5
5
3.75
6
6
4.5
12
12
9.0
24
24
18.0
48
48
36.0
110
110
82.5
Coil versions, AC coil
Coil
Rated
code
voltage
VAC
1 and 2 pole
6
6
12
12
24
24
120
120
240
240
3 and 4 pole
6
6
12
12
24
24
120
120
240
240
5 to 110VDC
6 to 240VAC
Class B
Coil
resistance
Ω±10%
21
32.1
120
472
1800
10000
14
20
80
320
1250
6720
Rated coil
power
W
1.2
1.125
1.2
1.25
1.3
1.25
1.8
1.8
1.8
1.8
1.85
1.8
Cycles
All figures are given for coil without preenergization, at ambient temperature +23°C.
Operate
voltage
VAC
5.1
10.2
20.4
102.0
204.0
5.1
10.2
20.4
102.0
204.0
Coil
resistance
Ω±15%
6
24
85
2250
9110
4.2
18
72
1700
7200
Rated coil
power
VA
2.0
2.0
2.0
2.1
2.1
2.8
2.8
2.8
2.9
2.9
30x10
3
All figures are given for coil without preenergization, at ambient temperature +23°C.
Datasheets and product specification
according to IEC 61810-1 and to be used
only together with the ‘Definitions’ section.
Datasheets and product data is subject to the
terms of the disclaimer and all chapters of
the ‘Definitions’ section, available at
http://relays.te.com/definitions
Datasheets, product data, ‘Definitions’ sec-
tion, application notes and all specifications
are subject to change.
1
General Purpose Relays
Industrial Relays
KUP Series Panel Plug-in Relay
(Continued)
Insulation Data
Other Data
(continued)
1200V
rms
2200V
rms
2200V
rms
100MΩ, 500VDC
Potter & Brumfield
Initial dielectric strength
between open contacts
between contact and coil
between adjacent contacts
Initial insulation resistance
between insulated elements
Other Data
Material compliance: EU RoHS/ELV, China RoHS, REACH, Halogen content
refer to the Product Compliance Support Center at
www.te.com/customersupport/rohssupportcenter
Ambient temperature
DC coil
Enclosed relays, 4 pole: -45ºC to 50ºC
Enclosed relays, 1-3 pole: -45ºC to 70ºC
Open relays: 15ºC higher maximum
AC coil
Enclosed relays, 3 and 4 pole: -45°C to +45°C
Enclosed relays, 1 and 2 pole: -45ºC to +55ºC
Open relays: 15°C higher maximum
Maximum allowable ambient temperature vs voltage (KUP enlcosed)
75°
70°
60°
50°
40°
30°
20°
1.
8
1.2
W
at
Category of environmental protection
IEC 61810
RT0 - open relay; RTI - dust protected
Terminal type
Quick connects (QC), .187, .205 or .250;
PCB-THT
Terminal retention, push force
QC .205
17 lbs for 3s
QC .187, QC .250, PCB
25 lbs for 3s
Weight
85g
Packaging/unit
tray/25 pcs., box/150pcs.
Accessories
Product Code
27E893
27E121
27E043
27E046
27E067
27E396
For details see datasheet
Sockets and Accessories, KUP Relays
Max. Ambient Te mp. °C
Max. Ambient Te mp . °C
75°
70°
60°
2.
A
0V
Description
DIN socket (use 20C318 clip)
Track mount socket (use 20C314 clips)
Chassis mount/solder eyelet socket (use 20C254 clip)
Chassis mount/PCB socket (use 20C254 clip)
Chassis mount/quick connect socket (use 20C254 clip)
Snap-in/quick connect socket (use 20C254 clip)
tD
C
W
at
tD
C
Co
il
50°
40°
30°
20°
2.
A
7V
60
Hz
OI
.C
60
Co
i
Hz
L
l
OI
.C
L
100 110 120 130 140 150 160
% of Nominal Voltage DC
120
130
140
100
110
% Of Nominal 60 Hz. Voltage
Dimensions
KU bracket type
.19
(4.8)
1.437
(36.50)
2.43 MAX.*
(61.72)
2.33 MAX.**
(59.18)
2.29 MAX.***
(58.17)
.63
(16.0)
Seated Heights For KU (open) Relays
1.391” (35.33mm) for #6-32 stud
with .218” (5.54mm) locating tab.
X
X
1.52” (38.6mm) for bracket
with 2-#6 32 tapped holes.
1.282” (32.56mm) for #6-32 tapped core
with .125” (3.18mm) or .218” (5.54mm) locating tab.
2.046” (51.97mm) for relay
with printed circuit terminals.
STUD TYPE also available with .125” (3.18mm)
tab, as well as without stud and locating tab.
Models without stud have core tapped #6-32
THREAD, .25” (6.4mm) minimum depth.
*Dimensions with .250” (6.35mm) terminals.
** Dimensions with .110” (2.79mm) or .205” (5.21mm) terminals.
*** Dimensions with .187” (4.75mm) terminals.
.63
(16.0)
X
2.27 MAX.*
(57.7)
2.171 MAX.**
(55.14)
2.125 MAX.***
(53.98)
(2) #6-32 THREAD
TAPPED HOLES
.16
(4.1)
KU stud type
2.27 MAX.*
(57.7)
2.171 MAX.**
(55.14)
2.125 MAX.***
(53.98)
.218
(5.54)
.065
(1.65)
1.39 MAX.*
(35.3)
1.29 MAX.**
(32.8)
1.25 MAX.***
(31.8)
.031 REF.
(.79)
1.391
(35.33)
1.468 MAX.
(37.29)
1
4
7
2
5
8
3
6
9
.031 REF.
(.79)
.109 MAX.
(2.77)
A
1.282 MAX.
(35.56)
1.687 MAX.
B
(42.85)
.31
(7.9)
.437
(11.10)
#6-32
THREAD
.150
TAB WIDTH
(3.81)
Relay front diagrams
Models with 6.35mm
(.250) QC terminals
1.531 MAX.
(38.89)
1-3 pole models with
all other terminals
1.531 MAX.
(38.89)
4 pole models
1.531 MAX.
(38.89)
1
4
7
A
2
5
3
6
9
B
1.406 MAX.
(35.71)
1
4
7
A
2
5
8
3
6
9
B
1.406 MAX.
(35.71)
A
11 2 2 3 34
5 6 4 7 8
9
10
11
12
1.406 MAX.
(35.71)
B
2
08-2011, Rev. 0811
www.te.com
© 2011 Tyco Electronics Corporation,
a TE Connectivity Ltd. company
Datasheets and product specification
according to IEC 61810-1 and to be used
only together with the ‘Definitions’ section.
Datasheets and product data is subject to the
terms of the disclaimer and all chapters of
the ‘Definitions’ section, available at
http://relays.te.com/definitions
Datasheets, product data, ‘Definitions’ sec-
tion, application notes and all specifications
are subject to change.
General Purpose Relays
Industrial Relays
KUP Series Panel Plug-in Relay
(Continued)
Dimensions
(continued)
KUP plain case
.288
(7.32)
.187 (4.75) DIA.
PUSH-TO-TEST BUTT ON
AVAILABLE
1.531 MAX.
(38.89)
1
4
7
X
X
X
X
A
2
5
8
3
6
9
B
Potter & Brumfield
KUP core / stud mount case
1.968 MAX.†
(49.99)
1.906 MAX.‡
(48.41)
X
1.968 MAX.†
(49.99)
1.906 MAX.‡
(48.41)
.219 MAX.
(5.56)
.130
(3.30)
1.406 MAX.
(35.71)
1.43 MAX.
(36.27)
1.74 MAX.
(44.2)
X Is For Terminal Dimensions.
See Teminal Drawings.
STUD with
#6-32 THREAD
or CORE T APPED
#6-32
.437 .010
(11.10 .25)
1.39 MAX.*
(35.3)
1.29 MAX.**
(32.8)
1.25 MAX.***
(31.8)
.312
(7.92)
KUP top flange case
.078 TYP
.
(1.98)
1.518 MAX.
(38.56)
1
4
7
A
2
5
8
3
6
9
1.713 ± .0 03
(43.51 ± .08)
1.373 ± .010 1.989 ± .0 03
(34.87 ± .25)
(50.52)
B
† Dimensions with .250” (6.35mm) terminals.
‡ Dimensions with .187” (4.75mm and .205” 5.21mm) terminals.
*Dimensions with .250” (6.35mm) terminals.
** Dimensions with .110” (2.79mm) or .205”(5.21mm) terminals.
*** Dimensions with .187” (4.75mm) terminals.
2.248 MAX.
(57.10)
.178 TYP
.
(4.52)
KUP bracket mount case
.312
.625 TYP TYP
.
.
(15.88) (7
.92)
2.90 MAX.
(73.7)
X
.078 R. TYP
.
(1.98)
.75
(19.1)
PUSH-TO-TEST BUTTON
AVAILABLE
KUP stud on end case
.38
(9.7)
.085 MAX.
(2.16)
.06
(1.52)
1.968 MAX. †
(49.99)
1.906 MAX. ‡
(48.41)
1.531 MAX.
(38.89)
.375
(9.53)
2.500
(63.50)
X X
.437
(11.10)
1.406
M AX.
(35.71)
1.128
(28.65)
.07
(1.8)
1.968 MAX.†
(49.99)
1.906 MAX.‡
(48.41)
#6-32 THREAD
.16
(4.1)
Terminal dimensions
4.75mm (.187) quick connect
.125
(3.18)
HEADER
.250
.078
(6.35) (1.98)
281 REF.
(7.14)
.020
THICKNESS (.51)
.187±.002
(4.75±.05)
5.21mm (.205) quick connect
.156
(3.96)
HEADER
.035
.285
(.89)
(7.24)
.316 REF.
(8.03)
.032
THICKNESS
(.81)
.093
(2.36)
.205± .0 02
(5.21± .05)
1.19mm (.047) printed circuit
.156
(3.96)
HEADER
.237
.156
(6.02) (3.96)
.268 REF.
(6.81)
.032
THICKNESS
(.81)
.093
(2.36)
.180
(4.57)
6.35mm (.250) quick connect
.125 DIA.
(3.18)
HEADER
.106
(2.69)
.358 REF.
(9.09)
.035
(.89)
.250 ± .0 03
(6.35 ± .08)
.312
(7.92)
.032
THICKNESS (0.81)
.305
(7.75)
.047
(1.19)
Terminal assignment
1 Form X
1 Form C
1 Form A (delete 2)
2
4
6
7
A
B
A
B
5
2 Form C
2 Form A (delete 1 & 3)
1
4
7
A
3
6
9
B
3 Form C
3 Form A (delete 1, 2 & 3)
1
4
7
A
2
5
8
3
6
9
B
4 Form C
1
5
9
A
2
6
10
7
11
3
4
8
12
B
08-2011, Rev. 0811
www.te.com
© 2011 Tyco Electronics Corporation,
a TE Connectivity Ltd. company
Datasheets and product specification
according to IEC 61810-1 and to be used
only together with the ‘Definitions’ section.
Datasheets and product data is subject to the
terms of the disclaimer and all chapters of
the ‘Definitions’ section, available at
http://relays.te.com/definitions
Datasheets, product data, ‘Definitions’ sec-
tion, application notes and all specifications
are subject to change.
3
General Purpose Relays
Industrial Relays
KUP Series Panel Plug-in Relay
(Continued)
PCB layout
Bottom view on solder pins
1 form X version
3 pole version
(Omit unnecessry holes for
form A and 2 pole types)
.076 DIA. TYP
.
(1.93)
.206
(5.23)
Potter & Brumfield
4 pole version
.076 DIA. TYP
.
(1.93)
.626
(15.90)
.875
(22.23)
.076 DIA. TYP
.
(1.93)
.206
(5.23)
.328
(8.33) .626
(15.90)
.437
(11.10)
.875
(22.23)
.328
(8.33) .626
(15.90)
.340
(8.64)
.170
(4.32)
.510
(12.95)
1.020
(25.91)
Product code structure
Type
Typical product code
KUP
-14
A
1
5
-120
KU
Open style relay
KUP
Enclosed relay
Contact arrangement
1
1 form A (1 NO)
3
1 form X (1 NO-DM)
5
1 form C (1 CO)
7
2 form A (2 NO)
11
2 form C (2 CO)
12
3 form A (3 NO)
14
3 form C (3 CO)
17
4 form C (4 CO)
Coil Input
A
AC, 50/60Hz
D
DC
Mounting and options
KU
1
#6-32 mounting stud, 5.54mm (.218in) locating tab
3
#6-32 tapped core, 3.18mm (.125in) locating tab
4
#6-32 tapped core, 5.54mm (.218in) locating tab
5
#6-32 tapped core, no locating tab
KUP
1
Socket mount (plain) case
2
Socket mount (plain) case with push-to-test button 1)
3
Socket mount (plain) case with indicator lamp 2)
4
Socket mount (plain) case with indicator lamp and push-to-test button 1) 2)
5
Bracket mount case
A
Plain case with #6-32 stud and locating tab
E
Plain case with #6-32 tapped core and locating tab
T
Top flange case 1)
1) Not available with four pole models (Contact arrangement 17).
2) Indicator lamps are available on models with the following coils: 6-24VAC and VDC, 110VDC and 120-240VAC.
Only models with 120-240VAC coils are UL recognized.
Terminal and contact material
1 and 2 pole models
1
4.75mm (.187in) quick connect/solder; Ag, 5A
3
1.19mm (.047in) PCB; Ag, 5A
5
4.75mm (.187in) quick connect/solder; AgCdO, 10A
7
1.19mm (.047in) PCB; AgCdO, 10A
J
6.35mm (.250in) quick connect/solder; Ag, 5A
K
6.35mm (.250in) quick connect/solder; AgCdO, 10A
P
4.75mm (.187in) quick connect/solder; AgSnOInO, 10A
S
1.19mm (.047in) PCB, AgSnOInO; 10A
W
6.35mm (.250in) quick connect/solder; AgSnOInO, 10A
3 pole models
1
4.75mm (.187in) quick connect/solder; Ag, 5A
3
1.19mm (.047in) PCB; Ag, 5A
5
4.75mm (.187in) quick connect/solder; AgCdO, 10A
7
1.19mm (.047in) PCB; AgCdO, 10A
P
4.75mm (.187in) quick connect/solder; AgSnOInO, 10A
S
1.19mm (.047in) PCB, AgSnOInO; 10A
4 pole models
1
4.75mm (.187in) quick connect/solder; Ag, 5A 3)
3
1.19mm (.047in) PCB; Ag, 5A
4
2.79mm (.110in) quick connect/solder; Ag, 5A
5
4.75mm (.187in) quick connect/solder; AgCdO, 10A 3)
7
1.19mm (.047in) PCB; AgCdO, 10A
9
2.79mm (.110in) quick connect/solder; AgCdO, 10A
P
4.75mm (.187in) quick connect/solder; AgSnOInO, 10A 3)
S
1.19mm (.047in) PCB, AgSnOInO; 10A
U
2.79mm (.110in) quick connect/solder; AgSnOInO, 10A 2)
3) 4 pole KUP with 4.75mm (.187in) terminals will not plug into sockets. Must use 2.79mm (.110) terminals for socket mounting.
Au flashed contact option
Leave Blank
No Au flashing on contacts
F
Optional Au flashing on contacts
Coil voltage
Coil code: please refer to coil versions table
4
08-2011, Rev. 0811
www.te.com
© 2011 Tyco Electronics Corporation,
a TE Connectivity Ltd. company
Datasheets and product specification
according to IEC 61810-1 and to be used
only together with the ‘Definitions’ section.
Datasheets and product data is subject to the
terms of the disclaimer and all chapters of
the ‘Definitions’ section, available at
http://relays.te.com/definitions
Datasheets, product data, ‘Definitions’ sec-
tion, application notes and all specifications
are subject to change.
General Purpose Relays
Industrial Relays
KUP Series Panel Plug-in Relay
(Continued)
Product Code Arrangement
KUP-5A15-24
KUP-5A15-120
KUP-5A15-240
KUP-5A55-120
KUP-5D15-12
KUP-5D15-24
KUP-5D55-12
KUP-5D55-24
KUP-11A11-120
KUP-11A15-12
KUP-11A15-24
KUP-11A15-120
KUP-11A15-240
KUP-11A35-120
KUP-11A55-24
KUP-11A55-120
KUP-11AT5-120
KUP-11D11-24
KUP-11D15-5
KUP-11D15-12
KUP-11D15-24
KUP-11D15-36
KUP-11D15-110
KUP-11D35-24
KUP-11D55-6
KUP-11D55-12
KUP-11D55-24
KUP-11D55-48
KUP-11D55-110
KUP-14A11-120
KUP-14A15-12
KUP-14A15-24
KUP-14A15-120
KUP-14A15-240
KUP-14A25-120
KUP-14A35-120
KUP-14A35-240
KUP-14A35F-120
KUP-14A45-120
KUP-14A55-24
KUP-14A55-120
KUP-14A55-240
KUP-14D11-24
KUP-14D15-6
KUP-14D15-12
KUP-14D15-24
KUP-14D15-48
KUP-14D15-110
KUP-14D25-24
KUP-14D35-24
KUP-14D35-110
KUP-14D35F-110
KUP-14D45-110
KUP-14D55-12
KUP-14D55-24
KUP-17A19-120
KUP-17A55-24
KUP-17D19-24
KUP-17D55-24
1 form C, 1 CO
Potter & Brumfield
Material
AgCdO
Coil
24VAC
120VAC
240VAC
120VAC
12VDC
24VDC
12VDC
24VDC
120VAC
12VDC
24VAC
120VAC
240VAC
120VAC
24VAC
120VAC
24VDC
5VDC
12VDC
24VDC
36VDC
110VDC
24VDC
6VDC
12VDC
24VDC
48VDC
110VDC
120VAC
12VAC
24VAC
120VAC
240VAC
120VAC
240VAC
120VAC
24VAC
120VAC
240VAC
24VDC
6VDC
12VDC
24VDC
48VDC
110VDC
24VDC
110VDC
Terminals
4.75mm (.187in) QC
Mounting
Socket mount, plain case
Part Number
6-1393118-0
5-1393119-9
6-1393118-1
6-1393118-3
6-1393118-6
6-1393118-7
7-1393118-0
7-1393118-1
1-1393117-7
1-1393117-8
2-1393117-1
1-1393117-9
2-1393117-2
2-1393117-5
3-1393117-0
2-1393117-9
1-1393117-4
4-1393117-2
4-1393117-8
4-1393117-4
4-1393117-5
4-1393117-6
4-1393117-3
5-1393117-3
6-1393117-0
5-1393117-6
5-1393117-8
5-1393117-9
5-1393117-5
7-1393117-3
7-1393117-7
7-1393117-9
7-1393117-8
8-1393117-0
8-1393117-3
8-1393117-7
8-1393117-9
9-1393117-0
9-1393117-4
1393118-2
9-1393117-9
1393118-3
1-1393118-0
1-1393118-8
1-1393118-3
1-1393118-4
1-1393118-7
1-1393118-2
2-1393118-3
2-1393118-7
2-1393118-6
2-1393118-9
3-1393118-1
3-1393118-7
3-1393118-8
4-1393118-2
4-1393118-6
5-1393118-0
5-1393118-3
Bracket mount case
Socket mount, plain case
Bracket mount case
Socket mount, plain case
2 form C, 2 CO
Ag
AgCdO
Socket mount case w/ indicator lamp
Bracket mount case
Top flange case
Socket mount, plain case
Ag
AgCdO
Socket mount case w/ indicator lamp
Bracket mount case
3 form C, 3 CO
Ag
AgCdO
Socket mount, plain case
Socket mount w/ test button
Socket mount w/ indicator lamp
AgCdO w/ Au flash
AgCdO
Socket mount w/ test button, indicator lamp
Bracket mount case
Ag
AgCdO
Socket mount, plain case
Socket mount w/ test button
Socket mount w/ indicator lamp
AgCdO w/ Au flash
AgCdO
12VDC
24VDC
120VAC 2.79mm (.110in) QC
24VAC
24VDC
24VDC
Socket mount w/ test button, indicator lamp
Bracket mount case
Socket mount, plain case
Bracket mount case
Socket mount, plain case
Bracket mount case
4 form C, 4 CO
08-2011, Rev. 0811
www.te.com
© 2011 Tyco Electronics Corporation,
a TE Connectivity Ltd. company
Datasheets and product specification
according to IEC 61810-1 and to be used
only together with the ‘Definitions’ section.
Datasheets and product data is subject to the
terms of the disclaimer and all chapters of
the ‘Definitions’ section, available at
http://relays.te.com/definitions
Datasheets, product data, ‘Definitions’ sec-
tion, application notes and all specifications
are subject to change.
5
Industrial Control Electronics
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