MIL-W-81822
wire
MIL-W-81822 (SAE AS81822)
wires have solid conductors for wire-wrap termination, with extruded
insulation of PTFE, PTFE with polyimide hardcoat, or ETFE. Each insulation type is available with a choice
of three silver-plated conductor materials (see below). All are rated at 300 volts.
Some sizes are available in thin-wall versions—these are noted in the tables on the following pages
as MIL-W-81822 numbers with “V” following the AWG size.
Construction characteristics—MIL-W-81822 wires
MIL-W-81822
Specification
MIL-W-81822/4
MIL-W-81822/6
MIL-W-81822/13
Temperature in ˚C.
Insulation
Material
Extruded PTFE with
polyimide “H” dip coating
Extruded PTFE
Extruded ETFE
Conductor
Material
Type A: Annealed solid ETP silver-plated copper
Type B: Annealed solid OFHC silver-plated copper
Type C: Solid silver-plated high-strength
copper alloy (Alloy 135)
Temperature
Rating
200
200
150
Page
89
90
91
MIL-W-81822 part numbering and example
M81822/6
–
A 30
–
9
Conductor material
Letter
A
B
C
Material
Annealed solid ETP silver-plated copper
Annealed solid OFHC silver-plated copper
Solid silver-plated high-strength
copper alloy (Alloy 135)
AWG size
Color code
Number
0
1
2
3
4
5
6
7
8
9
Color
Black
Brown
Red
Orange
Yellow
Green
Blue
Violet
Gray
White
88
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Toll Free: (800) 423-5873
International: +1 (661) 295-3100
MIL-W-81822/4
wire—PTFE/polyimide insulation
MIL-W-81822/4
wires have thin wall extruded PTFE
insulation with a polyimide top coat for increased
cut-through and abrasion resistance.
All have solid conductors for wire-wrap applications
such as backpanel wiring, with a choice of three
conductor materials.
Performance:
Voltage rating:
300V.
Temperature rating:
-55 to 200˚ C.
Construction Details
Insulation:
Thin-wall extruded PTFE with polyimide
top coat.
Conductor:
Type A: Silver-plated ETP copper;
Type B: Silver-plated OFHC copper;
Type C: Silver-plated high strength
copper alloy.
Colors:
Color coded to MIL-STD-104.
Dimensions, Resistance, and Weights—type A conductor (silver-plated ETP copper)
M81822
AWG
Conductor
Insulation Diameter
Maximum
Thermax
Weight
P/N
Size
Diameter
Minimum
Maximum
Resistance
P/N
M81822/4-A20-*
20
.0320 (.813)
.0440 (1.12)
.0480 (1.22)
4.19 (6.24) 10.4 (34.1)
20-MTH-120
M81822/4-A22-*
22
.0253 (.643)
.0370 (.940)
.0410 (1.04)
2.80 (4.17) 16.8 (55.1)
22-MTH-122
M81822/4-A24-*
24
.0201 (.511)
.0325 (.826)
.0355 (.902)
1.91 (2.84) 26.5 (86.9)
24-MTH-124
M81822/4-A26-*
26
.0159 (.404)
.0280 (.711)
.0310 (.787)
1.32 (1.96) 42.7 (140)
26-MTH-126
M81822/4-A28-*
28
.0126 (.320)
.0250 (.635)
.0280 (.711)
.960 (1.43) 68.0 (223)
28-MTH-128
M81822/4-A30-*
30
.0100 (.254)
.0185 (.470)
.0205 (.521)
.550 (.817)
108 (355)
30-MMTH-130
Dimensions in inches (mm). Weight is maximum in pounds/1000 feet (Kg/1000 M). Resistance in
Ω/1,000
feet (Ω/Km), @20˚ C.
*
Add color coding per MIL-STD-104 (see page 88).
Dimensions, Resistance, and Weights—type B conductor (silver-plated OFHC copper)
M81822
AWG
Conductor
Insulation Diameter
Maximum
Thermax
Weight
P/N
Size
Diameter
Minimum
Maximum
Resistance
P/N
M81822/4-B20-*
20
.0320 (.813)
.0440 (1.12)
.0480 (1.22)
4.19 (6.24) 10.4 (34.1)
20-MTOH-120
M81822/4-B22-*
22
.0253 (.643)
.0370 (.940)
.0410 (1.04)
2.80 (4.17) 16.8 (55.1)
22-MTOH-122
M81822/4-B24-*
24
.0201 (.511)
.0325 (.826)
.0355 (.902)
1.91 (2.84) 26.5 (86.9)
24-MTOH-124
M81822/4-B26-*
26
.0159 (.404)
.0280 (.711)
.0310 (.787)
1.32 (1.96) 42.7 (140)
26-MTOH-126
M81822/4-B28-*
28
.0126 (.320)
.0250 (.635)
.0280 (.711)
.960 (1.43) 68.0 (223)
28-MTOH-128
M81822/4-B30-*
30
.0100 (.254)
.0185 (.470)
.0205 (.521)
.550 (.817)
108 (355)
30-MMTOH-130
Dimensions in inches (mm). Weight is maximum in pounds/1000 feet (Kg/1000 M). Resistance in
Ω/1,000
feet (Ω/Km), @20˚ C.
*
Add color coding per MIL-STD-104 (see page 88).
Dimensions, Resistance, and Weights—type C conductor (silver-plated high-strength copper alloy)
M81822
AWG
Conductor
Insulation Diameter
Maximum
Thermax
Weight
P/N
Size
Diameter
Minimum
Maximum
Resistance
P/N
M81822/4-B20-*
20
.0320 (.813)
.0440 (1.12)
.0480 (1.22)
4.19 (6.24) 12.2 (40.0)
20-MTTFH-120
M81822/4-B22-*
22
.0253 (.643)
.0370 (.940)
.0410 (1.04)
2.80 (4.17) 19.7 (64.6)
22-MTTFH-122
M81822/4-B24-*
24
.0201 (.511)
.0325 (.826)
.0355 (.902)
1.91 (2.84) 31.0 (102)
24-MTTFH-124
M81822/4-B26-*
26
.0159 (.404)
.0280 (.711)
.0310 (.787)
1.32 (1.96) 50.4 (165)
26-MTTFH-126
M81822/4-B28-*
28
.0126 (.320)
.0250 (.635)
.0280 (.711)
.960 (1.43) 79.4 (260)
28-MTTFH-128
M81822/4-B30-*
30
.0100 (.254)
.0185 (.470)
.0205 (.521)
.550 (.817)
126 (415)
30-MMTTFH-130
Dimensions in inches (mm). Weight is maximum in pounds/1000 feet (Kg/1000 M). Resistance in
Ω/1,000
feet (Ω/Km), @20˚ C.
*
Add color coding per MIL-STD-104 (see page 88).
Toll Free: (800) 423-5873
International: +1 (661) 295-3100
www.thermaxconnects.com
89
MIL-W-81822/6
wire—extruded PTFE insulation
MIL-W-81822/6
wires have extruded PTFE insulation
for high-temperature applications.
All have solid conductors for wire-wrap applications
such as backpanel wiring, with a choice of three
conductor materials.
Performance:
Voltage rating:
300V.
Temperature rating:
-55 to 200˚ C.
Construction Details
Insulation:
Thin-wall extruded PTFE .
Conductor:
Type A: Silver-plated ETP copper;
Type B: Silver-plated OFHC copper;
Type C: Silver-plated high strength
copper alloy.
Colors:
Color coded to MIL-STD-104.
Dimensions, Resistance, and Weights—type A conductor (silver-plated ETP copper)
M81822
AWG
Conductor
Insulation Diameter
Maximum
Thermax
Weight
P/N
Size
Diameter
Minimum
Maximum
Resistance
P/N
M81822/6-A20-*
20
.0320 (.813)
.0540 (1.37)
.0580 (1.47)
5.00 (7.44) 10.4 (34.1)
20-TE-120
M81822/6-A22-*
22
.0253 (.643)
.0460 (1.17)
.0500 (1.27)
3.43 (5.10) 16.8 (55.1)
22-TE-122
M81822/6-A24-*
24
.0201 (.511)
.0400 (1.02)
.0440 (1.12)
2.43 (3.62) 26.5 (86.9)
24-TE-124
M81822/6-A26-*
26
.0159 (.404)
.0290 (.737)
.0330 (.838)
1.43 (2.13) 42.7 (140)
26-MT-126
M81822/6-A28-*
28
.0126 (.320)
.0240 (.610)
.0280 (.711)
.970 (1.44) 68.0 (223)
28-MT-128
M81822/6-A30-*
30
.0100 (.254)
.0210 (.533)
.0240 (.610)
.670 (1.00)
108 (355)
30-MT-130
Dimensions in inches (mm). Weight is maximum in pounds/1000 feet (Kg/1000 M). Resistance in
Ω/1,000
feet (Ω/Km), @20˚ C.
*
Add color coding per MIL-STD-104 (see page 88).
Dimensions, Resistance, and Weights—type B conductor (silver-plated OFHC copper)
M81822
AWG
Conductor
Insulation Diameter
Maximum
Thermax
Weight
P/N
Size
Diameter
Minimum
Maximum
Resistance
P/N
M81822/6-B20-*
20
.0320 (.813)
.0540 (1.37)
.0580 (1.47)
5.00 (7.44) 10.4 (34.1)
20-TEO-120
M81822/6-B22-*
22
.0253 (.643)
.0460 (1.17)
.0500 (1.27)
3.43 (5.10) 16.8 (55.1)
22-TEO-122
M81822/6-B24-*
24
.0201 (.511)
.0400 (1.02)
.0440 (1.12)
2.43 (3.62) 26.5 (86.9)
24-TEO-124
M81822/6-B26-*
26
.0159 (.404)
.0290 (.737)
.0330 (.838)
1.43 (2.13) 42.7 (140)
26-MTO-126
M81822/6-B28-*
28
.0126 (.320)
.0240 (.610)
.0280 (.711)
.970 (1.44) 68.0 (223)
28-MTO-128
M81822/6-B30-*
30
.0100 (.254)
.0210 (.533)
.0240 (.610)
.670 (1.00)
108 (355)
30-MTO-130
Dimensions in inches (mm). Weight is maximum in pounds/1000 feet (Kg/1000 M). Resistance in
Ω/1,000
feet (Ω/Km), @20˚ C.
*
Add color coding per MIL-STD-104 (see page 88).
Dimensions, Resistance, and Weights—type C conductor (silver-plated high-strength copper alloy)
M81822
AWG
Conductor
Insulation Diameter
Maximum
Thermax
Weight
P/N
Size
Diameter
Minimum
Maximum
Resistance
P/N
M81822/6-C20-*
20
.0320 (.813)
.0540 (1.37)
.0580 (1.47)
5.00 (7.44) 12.2 (40.0)
20-TETF-120
M81822/6-C22-*
22
.0253 (.643)
.0460 (1.17)
.0500 (1.27)
3.43 (5.10) 19.7 (64.6)
22-TETF-122
M81822/6-C24-*
24
.0201 (.511)
.0400 (1.02)
.0440 (1.12)
2.43 (3.62) 31.0 (102)
24-TETF-124
M81822/6-C26-*
26
.0159 (.404)
.0290 (.737)
.0330 (.838)
1.43 (2.13) 50.4 (165)
26-MTTF-126
M81822/6-C28-*
28
.0126 (.320)
.0240 (.610)
.0280 (.711)
.970 (1.44) 79.4 (260)
28-MTTF-128
M81822/6-C30-*
30
.0100 (.254)
.0210 (.533)
.0240 (.610)
.670 (1.00)
126 (415)
30-MTTF-130
Dimensions in inches (mm). Weight is maximum in pounds/1000 feet (Kg/1000 M). Resistance in
Ω/1,000
feet (Ω/Km), @20˚ C.
*
Add color coding per MIL-STD-104 (see page 88).
90
www.thermaxconnects.com
Toll Free: (800) 423-5873
International: +1 (661) 295-3100
MIL-W-81822/13
wire—extruded ETFE insulation
MIL-W-81822/13
wires have extruded ETFE
insulation for aerospace and other applications
requiring light weight, tight jacket diameter
tolerances, and enhanced mechanical toughness.
ETFE insulation also provides exceptional resistance
to radiation and chemicals.
Construction Details
Insulation:
Extruded ETFE. Types noted as “V” in the charts
below have ultra thin-wall insulation.
Conductor:
Type A: Silver-plated ETP copper;
Type B: Silver-plated OFHC copper;
Type C: Silver-plated high strength
copper alloy.
Colors:
Color coded to MIL-STD-104.
All have solid conductors for wire-wrap applications
such as backpanel wiring, with a choice of three
conductor materials.
Performance:
Voltage rating:
300V.
Temperature rating:
-55 to 150˚ C.
Dimensions, Resistance, and Weights—type A conductor (silver-plated ETP copper)
M81822
P/N
M81822/13-A20-*
M81822/13-A22-*
M81822/13-A24-*
M81822/13-A24V-*
M81822/13-A26-*
M81822/13-A26V-*
M81822/13-A28-*
M81822/13-A28V-*
M81822/13-A30-*
AWG
Size
20
22
24
24
26
26
28
28
30
Conductor
Diameter
.0320 (.813)
.0253 (.643)
.0201 (.511)
.0201 (.511)
.0159 (.404)
.0159 (.404)
.0126 (.320)
.0126 (.320)
.0100 (.254)
Insulation Diameter
Minimum
Maximum
.0440 (1.12)
.0480 (1.22)
.0370 (.940)
.0410 (1.04)
.0325 (.826)
.0355 (.902)
.0285 (.724)
.0315 (.800)
.0280 (.711)
.0310 (.787)
.0245 (.622)
.0275 (.699)
.0250 (.635)
.0280 (.711)
.0215 (.546)
.0245 (.622)
.0185 (.470)
.0205 (.521)
Weight
4.03
2.66
1.80
1.64
1.22
1.11
.880
.770
.510
(6.00)
(3.96)
(2.68)
(2.44)
(1.82)
(1.65)
(1.31)
(1.15)
(.760)
Maximum
Resistance
10.4 (34.2)
16.8 (55.1)
26.5 (86.9)
26.5 (86.9)
42.7 (140)
42.7 (140)
68.0 (223)
68.0 (223)
108 (354)
Thermax
P/N
20-MCF-120
22-MCF-122
24-MCF-124
24V-MCF-124
26-MCF-126
26V-MCF-126
28-MCF-128
28V-MCF-128
30-MCF-130
Dimensions, Resistance, and Weights—type B conductor (silver-plated OFHC copper)
M81822
P/N
M81822/13-B20-*
M81822/13-B22-*
M81822/13-B24-*
M81822/13-B24V-*
M81822/13-B26-*
M81822/13-B26V-*
M81822/13-B28-*
M81822/13-B28V-*
M81822/13-B30-*
AWG
Size
20
22
24
24
26
26
28
28
30
Conductor
Diameter
.0320 (.813)
.0253 (.643)
.0201 (.511)
.0201 (.511)
.0159 (.404)
.0159 (.404)
.0126 (.320)
.0126 (.320)
.0100 (.254)
Insulation Diameter
Minimum
Maximum
.0440 (1.12)
.0480 (1.22)
.0370 (.940)
.0410 (1.04)
.0325 (.826)
.0355 (.902)
.0285 (.724)
.0315 (.800)
.0280 (.711)
.0310 (.787)
.0245 (.622)
.0275 (.699)
.0250 (.635)
.0280 (.711)
.0215 (.546)
.0245 (.622)
.0185 (.470)
.0205 (.521)
Weight
4.03
2.66
1.80
1.64
1.22
1.11
.880
.770
.510
(6.00)
(3.96)
(2.68)
(2.44)
(1.82)
(1.65)
(1.31)
(1.15)
(.760)
Maximum
Resistance
10.4 (34.1)
16.8 (55.1)
26.5 (86.9)
26.5 (86.9)
42.7 (140)
42.7 (140)
68.0 (223)
68.0 (223)
108 (354)
Thermax
P/N
20-MCFO-120
22-MCFO-122
24-MCFO-124
24V-MCFO-124
26-MCF0-126
26V-MCFO-126
28-MCFO-128
28V-MCFO-128
30-MCFO-130
Dimensions, Resistance, and Weights—type C conductor (silver-plated high-strength copper alloy)
M81822
AWG
Conductor
Insulation Diameter
Maximum
Thermax
Weight
P/N
Size
Diameter
Minimum
Maximum
Resistance
P/N
M81822/13-C20-*
20
.0320 (.813)
.0440 (1.12)
.0480 (1.22)
4.03 (6.00) 12.2 (40.0)
20-MCFTF-120
M81822/13-C22-*
22
.0253 (.643)
.0370 (.940)
.0410 (1.04)
2.66 (3.96) 19.7 (64.6)
22-MCFTF-122
M81822/13-C24-*
24
.0201 (.511)
.0325 (.826)
.0355 (.902)
1.80 (2.68) 31.0 (102)
24-MCFTF-124
M81822/13-C24V-*
24
.0201 (.511)
.0285 (.724)
.0315 (.800)
1.64 (2.44) 31.0 (102)
24V-MCFTF-124
M81822/13-C26-*
26
.0159 (.404)
.0280 (.711)
.0310 (.787)
1.22 (1.82) 50.4 (165)
26-MCFTF-126
M81822/13-C26V-*
26
.0159 (.404)
.0245 (.622)
.0275 (.699)
1.11 (1.65) 50.4 (165)
26V-MCFTF-126
M81822/13-C28-*
28
.0126 (.320)
.0250 (.635)
.0280 (.711)
.880 (1.31) 79.4 (260)
28-MCFTF-128
M81822/13-C28V-*
28
.0126 (.320)
.0215 (.546)
.0245 (.622)
.770 (1.15) 79.4 (260)
28V-MCFTF-128
M81822/13-C30-*
30
.0100 (.254)
.0185 (.470)
.0205 (.521)
.510 (.760) 126 (413)
30-MCFTF-130
Dimensions in inches (mm). Weight is maximum in pounds/1000 feet (Kg/1000 M). Resistance in
Ω/1,000
feet (Ω/Km), @20˚ C.
*
Add color coding per MIL-STD-104 (see page 88).
Toll Free: (800) 423-5873
International: +1 (661) 295-3100
www.thermaxconnects.com
91
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