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1 of 6
108-128027
Operating voltage: 400V AC/DC
Current:
Max current for: 0.75mm
2
= 10A
2.5mm
2
= 20 A
4.00mm² = 26 A
6.00mm² = 35 A
Operating temperature: -40°C to 105°C
Durability: 50 cycles.
3.4.
Performance and Test Description
The product is designed to meet electrical, mechanical and environmental performance specified in this
paragraph as tested per test sequence specified in Para 3.6.
Unless otherwise specified, all tests are performed at ambient environmental conditions per IEC
specification 60068-1 clause 5.3 and are performed with connectors in mated condition.
VISUAL
Performance Requirements
Test
Description
3.4.01 Examination of
product
Para
Procedures
Meets requirements of product drawing and
applicable instructions on customer drawing,
instruction sheet and application specification.
ELECTRICAL
Visual, dimensional and functional
per applicable inspection plan.
Test
Performance Requirements
Description
3.4.10 Termination
Termination resistance 3:
resistance
Requirement:
0.8 mΩ max. (Initial)
power contacts
0.8 mΩ max. (Final)
Termination resistance 1:
Requirement:
2 mΩ max. (Initial)
2 mΩ max. (Final)
3.4.11 Insulation
5x10³ MΩ minimum Initial
resistance
1x10³ MΩ minimum final
Para
Procedures
3.4.12 Voltage proof
No break-down or flash-over
3.4.13 Electrical load
and
temperature
Temperature rise is 30℃ maximum over
ambient temperature.
3.4.14 Current
temperature
derating curve
Temperature rise is 30℃ maximum over
ambient temperature
In acc. with IEC 60512-2-1
Max. open voltage 20mV.
Max. current 100 mA DC.
All contacts to be ensured.
Measuring points shall be as
indicated in Figure 2
In accordance with IEC 60512-3-1
Test voltage 100V DC.
Duration: 1 minute.
Test between adjacent contacts.
In acc. with IEC 60512-4-1
Test voltage 500 V rms for adjacent
contacts unmated
Duration 1 minute.
Test is applicable for unmated
board-connector and unmated
cable-connector
In accordance with IEC 60512-9-2
Oven temperature: 65℃
Duration: 1000 hrs
Current: For 6mm² conductor, 35A,
all contacts charged.
In acc. with IEC 60512-5-2 test 5b
35A for 6mm² Conductor
Rev A3
2
of 6
108-128027
3.4.15 Short-circuit
capacity power
contacts
3.4.16 Resistance
with bulk
resistance
Termination resistance 2:
Requirement: 1.5
mΩ average. (Initial)
1.5 mΩ average. (Final)
Test-current 3000 A/ 10 ms on a
mated connector-system
Max 5 operations
Executed by customer
In acc. with IEC 60512-2-1
Max. open voltage 20mV.
Max. current 100 mA DC.
All contacts to be ensured.
Measuring points shall be as indicated
in Figure 2
Test
Description
3.4.20 Vibration
Sinusoidal
Para
3.4.21 Physical shock
3.4.22 Insertion/withdr
awal forces
3.4.23 Latch activation
force
3.4.24 Mechanical
operation
3.4.25 Contact
retention force
in
cable
connector.
3.4.26 Cable pull in 5
directions
MECHANICAL
Performance
Procedures
Requirements or Severity
No
discontinuity > 1μs.
is allowed
In accordance with IEC 60512-6-4
10-500 Hz sweeping
no physical damage is allowed
1 oct./min.
displacement 0,75mm
peak-acceleration: 10g
duration of 30 minutes in each of 3 mutual
perpendicular axes.
No discontinuity > 1μs.
is allowed
In accordance with IEC 60512-6-3
Subject connector to 50 g half sine shock,
no physical damage is allowed
pulses of 11ms duration.
6 shocks in each of 3 mutual perpendicular
axes.
Total mating force 60N maximum
In accordance with IEC 60512-13-2
total un-mating force 6N minimum
Mate and un-mate connector-pair separately
Speed: 10 mm/min.
Maximum force needed to open
In accordance with TE lab-procedures.
latch: 30N
No functional damage is allowed
In accordance with IEC 60512-9-1
Locking latch shall latch into the
Mate and un-mate connector-pair
PCB connector.
Rate: 500 cycles/hour. Speed: 10 mm/s
Operation cycles: 50 times
Maximum allowed displacement is
In accordance with IEC 60512-15-1
Apply 50 N straight force at a contact of the
0,2 mm
cable connector, in un-mating direction during
10 sec.
No functional damage is allowed
Latch should be in place.
3.4.27 Locking latch
strength
3.4.28 Crimp tensile.
No functional damage is allowed
Latch should be in place.
Power Contact
Conduct Size Tensile
0.75mm²
100N
2.5mm²
200N
4mm²
250N min.
6mm²
300N min.
In accordance with IEC 60512-17-3
Cable connector mated on board connector.
Directions: un-mating, up, down, left, right
Pull on pair of wires with 60 N forces, during
10 sec.
In accordance with IEC 60512-15-1
Apply 100 N straight force at the mated cable
connector, in un-mating direction.
In accordance with IEC 60512-16-4, Test 16d
Tensile strength (crimped connections)
Determine crimp tensile at a rate of 25 to
100mm per minute.
The cable clamp should not be attached (it
must be left open) when performing the
tensile test.
Rev A3
3
of 6
108-128027
3.4.29 Mounting force
in to PCB for
hold down
3.4.30 Complaint pin
insertion
20N max. per contact
EON: 110N max. per complaint pin
Action Pin: 60~200N per action pin
3.4.31 Radial hole
distortion
3.4.32 Complaint pin
retention
0.070 mm maximum radial
distortion. 0.008mm minimum
copper wall remaining.
EON: 6.7N Min. per complaint pin
Action Pin: 40N Min. per action pin
In accordance with IEC 60512-13-2
Insert Board Connector into PCB
Speed: 10 mm/min.
EIA-364-5
Measure force necessary to correctly apply a
specimen to a printed circuit board at a
maximum rate of 12.7mm per minute.
EIA-364-96
Measure at 0.2~0.5mm depth.
EIA -364-29
Measure force necessary to remove a
correctly applied specimen from its printed
circuit board at a maximum rate of 12.7mm
per minute.
Test
Description
3.4.40 Rapid change See Note.
of temperature
3.4.41 Climatic
See Note.
sequence
Para
ENVIRONMENTAL
Performance Requirements
Procedures
3.4.42 Damp/heat
steady state
3.4.43 Corrosion
mixed flowing
gas
3.4.44 Thermal shock
See Note.
See Note.
No functional damage is allowed
Locking latch shall latch into the
PCB connector.
No functional damage is allowed
Locking latch shall latch into the
PCB connector.
Figure 1 (end)
3.4.45 Temperature
life
In accordance with IEC 60512-11-4
-40°/90°C, 0,5 hrs / 0,5 hrs, 5 cycles
In accordance with IEC 60512-11-1
Sequence:
90°C, 16 hrs
25°/55°C, RH 93%, 24 hrs
-40°C, 2 hrs
25°/55°C, RH 93%, 24 hrs
In accordance with IEC 60512-11-3
Temperature 40°C, RH 95%,
Duration: 21 days
In accordance with IEC 60512-11-7
Temperature 25°C, RH 75%,
Cl2 10 ppb, NO2 200 ppb, H2S 10 ppb,
SO2 200 ppb. Duration: 10 days
EIA-364-32F, Test Condition II.
Subject mated specimens to 5cycles between
-65 and 105°C with 120 minute dwells at
temperature extremes.
EIA-364-17, Method B, Test Condition 4, Test
Time Condition C.
Subject mated specimens to 105°C for 1000
hours.
Note, Shall meet visual requirements, show no physical damage, and meet requirements of additional
tests as specified in the Product Qualification and Requalification Test Sequence shown in Figure 2.
3.5. Additional Test and Measuring Details
Termination Resistance Measurement.
Termination resistance shall be measured as indicated in Figure 2.
Bulk of wire with crimp resistance is included in the requirement of R3 and therefore it shall be measured
and documented separately.
Rev A3
4
of 6
108-128027
Figure 2
3.6.
Product Qualification and Requalification Test Sequence
Figure 3 (continued)
Note, (a) See paragraph 4.1
(b) Numbers indicate sequence in which tests are performed
(c) Executed by the customer
(d) Connectors for this tests shall be preconditioned by mating and un-mating 10 cycles
Sample-quantities
Sum
TEST-GROUP
3
4
5
6
3
3
3
3
3
6(e)
3
Board connectors
24
Cable connectors(Terminated to cable)
21
Cable with power contact
6
Cable connectors(No cable)
3
(e) Half are 4mm² cables the other half are 6mm² cables.
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