The power double lock connectors are available in wire-to-wire (including free-
hanging and panel mount) and wire-to-board configurations. This connector system
consists of plug and cap housings for wire termination, optional double lock plates,
crimp contacts and PC board pin headers, and is available in a contact centerline
spacing of 3.96 mm for wire-to-wire and centerline spacing of 3.96 mm, 6.5 mm, and
13.00 mm for wire-to-board. The power double lock connector system accepts 26-16
AWG wire with insulation diameters up to 3.1 mm and is rated up to 14 Amps per line.
FEATURES & BENEFITS
•
•
•
•
•
•
Discrete wire interconnect available in 1-12 position
wire-to-board and wire-to-wire
Multiple colors available for ease of connector
identification during assembly and maintenance
Audible click when contact is fully inserted into the
housing
Polarizing ribs on plug housing allows for proper mating
Board-mounted headers are compatible with resin or
conformal coatings — No drain holes
Solder tail kink along with the polarization peg (boss)
feature, secures the header on the board during the
solder process
•
•
UL recognized, CSA certified, and VDE approved
TPA
and
GWT
available
PRODUCT APPLICATIONS
•
•
•
•
•
•
•
•
•
•
Household appliances
Gaming
Vending
Garage door openers
Security systems
Industrial controls
HVAC system controls
Fan modules
Business equipment
Small UAV
APPLIANCES
/// POWER DOUBLE LOCK (PDL) CONNECTORS
Power Double Lock (PDL) Connectors
Quick Reference Guide
CONTACTS
Wire Range
AWG
26-22
Wire
Insulation
Dia. mm
1.30-2.00
Tab
Strip
Form
177916-1
Receptacle
Strip
Form
2232902-1
177914-2*
2232901-1
177915-2*
Applicator Part Number
Automatic
mm
0.14-
0.34
0.51-
1.38
2
Loose
Piece
179594-1
Loose
Piece
179592-1
179592-2*
179593-1
179593-2*
Semiautomatic
K press
680283-2
G press
680283-3
Hand
Tool
91567-1
Extraction Tool
Tab
Receptacle
680283-1
234914-1
680286-1
680286-2
680286-3
234912-1
20-16
2.00-3.10
177917-1
179595-1
91569-1
See Application Specification 114-5175 & Instruction Sheet 411-5638
* Part Number suffix -2 represents high contact pressure type
The PDL contacts are phosphor bronze with pre-tin plating and designed
without lances to prevent entanglement of contacts with one another. The
receptacle contact gets loaded into the plug housings and the tab contact
gets loaded into cap housings.
The semi-inner locking system of the PDL design helps eliminate
unmating by external force and the audible click helps indicate the
connector system is fully latched. The smooth compact design prevents
snagging when mated.
PLUG HOUSINGS**
3.96 mm Centerline Spacing
No. of Pos.
1
2
3
4
4
6
8
9
10
12
No. of Rows
1
1
1
1
2
2
2
3
2
3
Base Part No.
316768
177898
177899
316501
177900
177901
177902
177903
2
2
2
2
2
2
2
Available Color Options (Part No. Suffix)
-1
-1
-1
-1
-1
-1
-1
-1
-1
-1
-2
-2
-2
-2
-4
-4
-4
-4
-4
-4
-4
-4
-4
-4
-6
-6
-6
-6
-6
-6
-6
-6
-6
-6
4
Double Lock Plate Part No.
316770-1
177918-1
177919-1
177920-1
177918-1
177919-1
177920-1
177919-1
177921-1
177920-1
1
-9
-9
-9
177904
177905
6.5 mm Centerline Spacing
2
3
4
4
6
12
1
1
1
2
2
2
1939344
179938
179939
179861
179862
917354
3
3
3
-1
-1
-1
-1
-1
-1
-2
-4
-4
-4
-4
-6
-6
-6
-6
-9
-9
316061-1
316062-1
316063-1
316061-1
316062-1
353891-1
7.92 Centerline Spacing
2
1
177899
2
-1
-2
-4
-6
-9
177919-1
13.0 mm Centerline Spacing
2
Notes:
1.
2.
1
179938
-1
-2
-4
3.
4.
-6
-9
316062-1
Refer to No. of Rows to specify the number of double lock plates required.
Available in Type II lock, see catalog 82181 for details.
Available in Type B lock, see catalog 82181 for details.
Color Key Code: -1 Natural, -2 Red, -4 Yellow, -6 Blue, -9 Black
**GWT version products are also available, please contact our sales representatives for more information
APPLIANCES
/// POWER DOUBLE LOCK (PDL) CONNECTORS
PAGE 2
Power Double Lock (PDL) Connectors
Quick Reference Guide
CAP HOUSINGS**
3.96 mm Centerline Spacing
No. of
Pos.
1
2
3
4
4
6
8
9
10
12
Notes:
1.
No. of
Rows
1
1
1
1
2
2
2
3
2
3
Free-Hanging
316769
179463
179464
-
179465
179466
179467
-
-
1903720
Panel Mount
-
177906
177907
316502
177908
177909
-
177911
177912
177913
Available Color Options (Part No. Suffix)
-1
-1
-1
-1
-1
-1
-1
-1
-1
-1
-2
-2
-2
-4
-4
-4
-4
-4
-4
-4
-4
-4
-4
-6
-6
-6
-6
-6
-6
-6
-6
-6
-6
-9
-9
-9
Double Lock Plate Part No.
316770-1
177918-1
177919-1
177920-1
177918-1
177919-1
177920-1
177919-1
177921-1
177920-1
1
Refer to No. of Rows to specify the number of double lock plates required.
**GWT version products are also available, please contact our sales representatives for more information
A double lock plate is available for both plug and cap
housings to ensure positive loading and to help prevent
contact back-out.
HEADERS
3.96 mm Centerline Spacing
No. of Pos.
2
3
4
6
8
12
No. of Rows
1
1
2
2
2
3
Base Part No.
179838
179839
179840
179841
917845
179843
Available Color Options (Part No. Suffix)
-1
-1
-1
-1
-1
-1
-2
-2
-2
-4
-4
-4
-4
-4
-4
-6
-6
-6
-6
-6
-6
-9
-9
6.5 mm Centerline Spacing
3
4
6
12
1
2
2
2
179846
179848
179849
917353*
-1
-1
-1
-1
-2
-2
-4
-4
-4
-6
-6
-6
Positive mounting achieved with Double
Lock Mechanism:
1.
Contact is partially-mounted.
2.
Double Lock Plate is set.
3.
Contact is fully pushed in as
Double Lock Plate is pressed.
13 mm Centerline Spacing
2
1
917745
-1
-4
-6
*Available without kink, see catalog # 82181 for details
The PDL headers offer a kink in the solder tail along with the kink in the mounting boss which secures the header on the
board firmly while soldering. Board mounted headers are compatible with resin or conformal coatings (no drain holes).
APPLIANCES
/// POWER DOUBLE LOCK (PDL) CONNECTORS
PAGE 3
Power Double Lock (PDL) Connectors
Quick Reference Guide
DESIGN-IN QUESTIONS
1.
What are the current and voltage requirements for your
application?
The power double lock connector system has a maximum current rating of 14
Amps per line (based on initial t-rise vs. current testing using 16 AWG in a 2
position connector) and is rated for 300 Volts AC/DC wire-to-wire and 50 Volts
AC/DC wire-to-board.
2.
What are the wire type and size requirements?
The power double lock connector system is approved for use with 26-16 AWG
wire with an insulation range between 1.3 mm and 3.1 mm.
3.
What are the number of positions and available space?
The power double lock connector system is available in select positions (1-12) on
four contact centerline spacings; 3.96 mm, 6.5 mm, 7.92 mm and 13.0 mm. The
8.
overall mated length of the free-hanging system is 38.7 mm and the maximum
height of the wire-to-board system is 25.5 mm.
4.
What are the operating temperature requirements?
The power double lock connector system has a maximum operating temperature
of 105°C. For more information regarding operating temperatures refer to Product
Specification 108-5410.
5.
Is contact back-out a concern?
Do you need confirmation that the contacts are seated? The power double lock
connector system offers an optional double lock plate. The purpose of the double
lock plate is two-fold: 1) allows contacts to be fully seated in the housing and 2) it
helps prevent the possibility of contact disengagement when wires are exposed
to external pressure.
6.
Do you need to differentiate this connector from other
connectors in the application?
The power double lock connector system offers multiple options of colored
housings for ease of connector identification during manufacturing and
assembly.
7.
What is the benefit of choosing a header with a
polarization peg (boss)?
The power double lock connector system offers headers with or without
polarization pegs. The purpose of this feature is to polarize the headers to the
PCB so the header can not be placed on the PCB in the wrong orientation.
For more information regarding PCB layout please refer to the header product
drawing.
What is the benefit of choosing a high force contact?
The power double lock connector system offers high force contacts for use
in applications where vibration is prominent. It is important to note that the
high force contacts increase the amount of mating force. Refer to Product
Specification 108-5410 for more information.
What is the benefit of choosing Lock Type II or Lock
Type B (non-standard) latch?
•
•
Lock Type II is offered on the 3.96 mm plugs allowing for easier
unmating (more finger room to depress the latch).
Lock Type B is offered on the 6.5 mm plugs providing a slightly lower
profile and can be used when the application will not have to be
unmated often.
9.
TE Connectivity T
echnical Support Center
USA:
Canada:
Mexico:
Germany:
UK:
France:
Netherlands:
China:
+1 (800) 522-6752
+1 (905) 475-6222
+52 (0) 55-1106-0800
+49 (0) 6251-133-1999
+44 (0) 800-267666
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+31 (0) 73-6246-999
+86 (0) 400-820-6015
Latin/S. America +54 (0) 11-4733-2200
te.com
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