8-696366-1 datasheet, PDF - EEWORLD Datasheet

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Application Specification

PIDG* FASTON* Tabs and

Fully- Insulated Receptacles

NOTE

114-- 13076

17 FEB 12 Rev B

i

All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and

inches]. Unless otherwise specified, dimensions have a tolerance of +0.13 [+.005] and angles have a tolerance of +2 .

Figures and illustrations are for identification only and are not drawn to scale.

1. INTRODUCTION

This specification covers the requirements for the application of PIDG FASTON Tabs and DIAMOND GRIP*

Fully--Insulated Receptacles. The contact insulation made of nylon and is color--coded by wire size range to

eliminate errors during installation. These contacts are designed to accept a wire size range of 22--10 AWG.

Color--coded wire sizes are: 22--18, red; 16--14, blue; and 12--10, yellow.

PIDG FASTON Fully--Insulated Receptacle Contacts are available in series size 6.35 mm [.250 in.]. Application

may be done by hand for loose piece contacts and/or machine for tape-- or reel--mounted contacts.

When corresponding with Tyco Electronics Personnel, use the terminology provided on this specification to

help facilitate your inquiry for information. Basic terms and features of components are provided in Figure 1.

Color-- Coded

Insulation

250--Series

Fully--Insulated

PIDG FASTON

Receptacle (Typ)

Insulation

Crimp Area

250--Series

PIDG FASTON

Tab (Typ)

Figure 1

Color-- Coded

Insulation

2. REFERENCE MATERIAL

2.1. Revision Summary

Updated document to corporate requirements

2.2. Customer Assistance

Reference Base Part Number 696357 and Product Code G742 are representative numbers of PIDG FASTON

Tabs and Fully--Insulated Receptacles. Use of these numbers will identify the product line and expedite your

inquiries through a service network established to help you obtain product and tooling information. Such

information can be obtained through a local Tyco Electronics Representative or, after purchase, by calling the

Tooling Assistance Center or the Product Information Center number at the bottom of this page.

2.3. Drawings

Customer Drawings for specific products are available from the service network. The information contained in

Customer Drawings takes priority if there is a conflict with this specification or with any technical

documentation supplied by Tyco Electronics. Contact the Product Information Center number at the bottom of

this page if such a conflict is encountered.

2012 Tyco Electronics Corporation, a TE Connectivity Ltd. company

*Trademark

TOOLING ASSISTANCE CENTER 1--800--722--1111

PRODUCT INFORMATION 1--800--522--6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at

www.te.com

1

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LOC B

TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.

114- 13076

2.4. Instructional Material

The following list includes available instruction sheets (408--series) that provide assembly procedures for

product, operation, maintenance and repair of tooling, as well as setup and operation procedures of

applicators; and customer manuals (409--series) that provide setup, operation, and maintenance of machines.

Document Number

408--2822

408--2823

408--3295

408--7424

408--7432

408--7903

408--8044

408--8059

408--8063

408--8082

408--9252

408--9640

408--9816

409--1993

409--5128

409--5842

409--5852

409--5866

409--5878

409--10016

Document Title

Crimping Die Assemblies 59826--1, 59827--1, and 59828--1

TETRA--CRIMP* Hand Crimping Tool 59824--1

Preparing Reel of Contacts for Application Tooling

Checking Terminal Crimp Height or Gaging Die Closure

Force Gage 92--100505

Hand Crimping Tool 90276--2

Miniature Quick--Change Applicators for Tape Mounted Closed Barrel Terminals

General Preventive Maintenance for Applicators

TETRA--CRIMP HD Miniature Quick--Change Applicators (Side--Feed Type)

Miniature Quick--Change Applicators (Side--Feed Type)

PRO--CRIMPER Hand Crimping Tool 58433--3

Crimp Quality Monitor Applicators for Side--Feed and End--Feed Applications

Handling of Reeled Products

AMP--TAPETRONIC* Machine 69875

Basic AMP--O--LECTRIC* Model “K” Terminating Machine 565435--5

AMP--O--LECTRIC Model “G” Terminating Machines 354500--[ ]

AMPOMATOR* CLS III--G Lead Making Machine 122500--[ ]

AMPOMATOR CLS IV Lead--Making Machine 217500--[ ]

AMPOMATOR CLS IV+ Lead--making Machine 356500--[ ]

Entry Level Terminator (ELT) Machine 1338600--[ ]

3. REQUIREMENTS

3.1. Storage

A. Ultraviolet Light

Prolonged exposure to ultraviolet light may deteriorate the chemical composition used in the contacts.

B. Reeled Contacts

When using reeled contacts, store coil wound reels horizontally and traverse wound reels vertically.

C. Shelf Life

The contacts should remain in the shipping containers until ready for use to prevent deformation to the

contacts and/or damage to the housings. The contacts should be used on a first in, first out basis to avoid

storage contamination that could adversely affect signal transmissions.

D. Chemical Exposure

Do not store contacts near any chemicals listed below, as they may cause stress corrosion cracking in the

contacts.

Alkalies

Amines

NOTE

Ammonia

Carbonates

Citrates

Nitrites

Phosphates Citrates

Sulfur Nitrites

Sulfur Compounds

Tartrates

i

CAUTION

Where the above environmental conditions exist, phosphor--bronze contacts are recommended instead of brass if

available.

!

3.2. Materials

An excessively moist or dry environment may adversely affect the hydroscopic material used in the tab and receptacle

insulation.

The receptacle and tab bodies are made of brass plated with tin, and the insulation is made of nylon. The

insulation is highly resistant to abrasion.

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Rev

B

114- 13076

3.3. Special Characteristics

These pre--insulated DIAMOND GRIP (PIDG) receptacles will accept a tab width of 6.35 mm [.250 in.].

Serrations inside the wire barrel provide maximum contact and tensile strength to stranded wire sizes. See

Figure 2.

Color-- Coded

Insulation

Series Designator

Dimension

Tab (Typ)

Wire Stop

Contact Receptacle

Figure 2

3.4. Wire Size and Preparation

A. Type

The total wire range for PIDG FASTON Fully--Insulated Receptacles is 22 through 10 AWG. See Section

4, QUALIFICATIONS, for specific agency certification and listings.

B. Preparation

The wire must be stripped to the dimension provided in Figure 3.

CAUTION

Do not nick, scrape, or cut the wire conductor during the stripping operation.

!

The table in Figure 3 also provides insulation strip lengths as determined by the wire size used. Also listed

are acceptable wire insulation outside diameters for the contacts, and color codes used to easily identify

loose--piece contacts.

Locate the contact to be crimped in the appropriate tooling according to the instructions packaged with

that tooling. Refer to Section 5, TOOLING. Perform the crimping operation.

Stranded Wire

Strip

Length

Conductor

SERIES SIZE

250

50

WIRE SIZE, AWG

22--18

16--14

12--10

INSULATION DIAMETER

2.03--3.05 [.080--.120]

2.92--4.32 [.115--.170]

3.81--6.35 [.150--.250]

Figure 3

Insulation

WIRE STRIP LENGTH RANGE

8.33--7.51 [.328--.296]

9.15--8.33 [.360--.328]

COLOR CODING

RED

BLUE

YELLOW

Rev

B

3

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114- 13076

3.5. Tensile Inspection

Crimped contacts should hold the wire firmly and have a pull--test tensile value meeting that specified in the

chart in Figure 4.

NOTE

i

Adjust tensile testing machine for head travel of 25.4mm [1 inch] per minute. Directly and gradually apply force for 1

minute.

CRIMP PULL-- OUT TEST

Wire Size

[AWG]

22

20

18

16

14

12

10

Minimum Force

Newtons

35.6

57.8

89

133.4

222.4

311.4

355.9

Figure 4

Pounds

8

13

20

30

50

70

80

3.6. Crimp Requirements

The contacts must be crimped in the appropriate tooling according to the instructions packaged with the

tooling.

CAUTION

Terminal insulation shall NOT be cut or broken during the crimping operation. Reasonable care should be taken by

tooling operators to provide undamaged terminations.

!

A. Straightness

There shall be no twist, roll, deformation, or other damage to the mating portion of the crimped contact

that will prevent proper mating. See Figure 5.

8° Max.

Datum Line

Figure 5

4

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Rev

B

114- 13076

B. Crimp Height Procedure

Because these contacts have insulated wire barrels, crimp height readings cannot be measured.

Therefore, to check for proper crimp height, crimp a piece of solid--core solder as specified in Figure 6.

Solder with a ratio of 60% tin to 40% lead is recommended for the test. Check the height of the crimped

solder against the crimp height dimensions given in the instructional material shipped with the application

tooling. Also, refer to Instruction Sheet 408--7424.

CAUTION

The springback of the insulation prevents an accurate direct measurement of the crimped product. DO NOT apply

crimp height dimensions directly to the contact. This practice will over--crimp the contact, cracking the wire barrel, and

possibly causing damage to the tooling.

WIRE SIZE (AWG)

22--18

16--14

12--10

Figure 6

SOLDER DIA, mm [in.]

3.18 [.125 (1/8)]

4.76 [.1875 (3/16)]

6.35 [.250 (1/4)]

!

3.7. Terminated Contact

Figure 7 shows a typical contact as it should appear after crimping.

Bellmouth Must be

Visible at Both Ends

Wire Barrel

Wire Insulation

Crimp

Crimped

Insulation

Wire Barrel

Crimp

Figure 7

NOTE

Periodic inspections must be made to ensure crimped contact formation is consistent as shown.

i

CAUTION

!

The insulation on pre--insulated contacts shall NOT be cut or broken during the crimping operation. Exercise of

reasonable care by tooling operators should be sufficient to provide undamaged terminations.

3.8. Mating Tab Dimensions

Figure 8 shows features and dimensional requirements for tab contacts intended for mating with PIDG

FASTON Fully--Insulated Receptacles.

Rev

B

5

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Parameter Name	Attribute value
Is it Rohs certified?	conform to
Maker	TE Connectivity
Reach Compliance Code	compliant
ECCN code	EAR99
Manufacturer's serial number	696366
terminal gender	FEMALE
Terminal and terminal strip types	PUSH-ON TERMINAL
Conductor cross section	3.34 mm2
Wire gauge	14 AWG
Base Number Matches	1

	8-696366-1	8-696371-1
Description	3.34mm2, BRASS, TIN FINISH, PUSH-ON TERMINAL	6.64mm2, BRASS, TIN FINISH, PUSH-ON TERMINAL
Is it Rohs certified?	conform to	conform to
Maker	TE Connectivity	TE Connectivity
Reach Compliance Code	compliant	compliant
ECCN code	EAR99	EAR99
Manufacturer's serial number	696366	8-696371-1
terminal gender	FEMALE	FEMALE
Terminal and terminal strip types	PUSH-ON TERMINAL	PUSH-ON TERMINAL
Conductor cross section	3.34 mm2	6.64 mm2
Wire gauge	14 AWG	10 AWG
Base Number Matches	1	1

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