Cable
Connectors
Series 79 Micro-Crimp
Section D: Cable Connectors, Crimp Termination
CABLE PLUGS WIth SoCKEt CoNtACtS, CRIMP tERMINAtIoN, 790-025S
A
B
C
D
E
F
G
H
INDEX
INDEX
790-025S
Part Number
Cable Plug With
Socket Contacts
790-025S connectors feature machined aluminum shells and wire grommets for
environmental protection. Contacts are rear-release snap-in crimp type. Connectors are
supplied with crimp contacts packaged separately. Size #23 signal pins accept up to #22
AWG wire. Size #16 contacts accept #16-18 AWG wire. Size #12 contacts accept #12-14
AWG wire. Size 12 and 16 cavities also accept coaxial contacts purchased separately.
Connector shell features a groove for attachment of a low-profile EMI adapter 799-015,
ordered separately.
H-5P5
Shell Size -
Insert Arr.
See Table 1 for
Available Insert
Arrangements
To order a connector
without size #16
or #12 power pins,
substitute “W”
instead of “P” in the
insert arrangement.
Example:
36P2
is supplied with
2 power pins.
36W2
is supplied
less the power pins.
See Section
B for coaxial
contacts purchased
separately.
E
Sample Part Number
HOW TO ORDER
M
S
Hardware Option
EMI Spring
EMI Spring
No Spring
EMI Spring
Shell Finish
Electroless Nickel
general purpose
applications
790-025S
E
M
N
1000 Hour Grey™
maximum corrosion
protection and
durability
(non-reflective grey)
Nickel-PTFE
MT
Thru-Hole
No Hardware
N
Female Jackpost
P
tactical applications
(non-reflective black)
Zinc-Nickel with
Black Chromate
ZNU
Low-Profile Captivated
Jackscrew, Hex Head
L
Slot-Head Extended
Jackscrew
K
Additional shell
finishes are listed on
page C-9.
Low-Profile Captivated
Screwlock, Hex Head
S
Slot-Head Extended
Captivated Screwlock
T
SPECIFICATIONS
Current Rating
Dielectric Withstanding
Voltage
Insulation Resistance
Operating Temperature
Shock
Vibration
© 2009 Glenair, Inc.
www.glenair.com
MATERIALS AND FINISHES
Shell
Contacts
Insulators
Retention Clips
Grommet
Hardware
Aluminum alloy
Copper alloy, 50 microinches gold
plated, stainless steel hood
Liquid crystal polymer (LCP)
Beryllium copper alloy
Flourosilicone rubber
300 series stainless steel
Printed in U.S.A.
E-Mail: sales@glenair.com
#23 5 AMPS, #16 13 A., #12 23 A.
#23 500 VAC RMS, #12 and #16
1800 VAC RMS
5000 megohms minimum
-65° C. to +150° C.
300 g.
37 g.
Dimensions in inches (millimeters) and are subject to change without notice.
CAGE Code 06324
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
Rev. 04-July-2009
D-4
Series 79 Micro-Crimp
Section D: Cable Connectors, Crimp Termination
Table 1 Contact Arrangements
Layout
A-5
B-2P2
B-9
C-13
D-15
D-3P3
D-7P2
E-11P2
E-19
E-7P3
5
9
19
4
3
9
13
15
3
2
2
GROOVE FOR
EMI ADAPTER
SHELL
#23 #16 #12
5
2
Contact
Quantity
CRoSS-SECtIoNAL vIEW oF 790-025S
REAR INSULATOR
GROMMET
POTTING
WIRE (REF.)
FRONT INSULATOR
RETAINING CLIP
EMI SPRING
CONTACT SOCKET
Face View
TABLE 2 HARDWARE OPTION
.190 (4.83)
MAX
F-15P2
13 2
F-23
F-5P5
G-33
h-10P4
33
6
4
23
5
Connector is supplied with thru-holes. Shell
sizes H and L are .148" (3.76) diameter, other shell
sizes are .092" (2.34) diameter. Accepts standard
Micro-D M83513 hardware.
.155
(3.94)
MAX
No Mating Hardware
N
Connector is supplied with removable jackposts.
Shell sizes H and L have #4-40 UNC thread,
other sizes have #2-56 thread. Stainless steel.
Conforms to M83513/05.
.925
(23.5)
MAX
Jackposts
P
h-29P7
22
7
H-36P2
34
h-54P2
52
2
H-5P5
H-66
66
5
2
J-17P4
13
4
J-25P2
23 2
J-33
J-7P7
33
7
Connector is supplied with stainless steel non-
removable low profile jackscrews. Shell sizes H
and L have #4-40 UNC thread, other sizes have
#2-56 thread.
Hex Head Jackscrews
L
Connector is supplied with stainless steel slot
head non-removable jackscrews. Shell sizes H
and L have #4-40 UNC thread, other sizes have
#2-56 thread.
K
Extended Jackscrews
.290 (7.37)
MAX
.925
(23.50)
MAX
K-27P4
23
4
K-35P2
33 2
K-43
K-9P9
L-6P6
© 2009 Glenair, Inc.
www.glenair.com
43
9
6
Connector is supplied with stainless steel non-
removable low profile screwlocks. Shell sizes H
and L have #4-40 UNC thread, other sizes have
#2-56 thread. Screwlocks allow the connector to
be mated before the screws are fastened.
Hex Head Screwlocks
S
Connector is supplied with stainless steel non-
removable slot head screwlocks. Shell sizes H
and L have #4-40 UNC thread, other sizes have
#2-56 thread. Screwlocks allow the connector to
be mated before the screws are fastened.
Extended Screwlocks
T
Dimensions in inches (millimeters) and are subject to change without notice.
CAGE Code 06324
Printed in U.S.A.
E-Mail: sales@glenair.com
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
Rev. 04-July-2009
D-5
Cable
Connectors
A
B
C
D
E
F
G
H
INDEX
INDEX
Cable
Connectors
Series 79 Micro-Crimp
Section D: Cable Connectors, Crimp Termination
790-025S DIMENSIoNS
A
B
.183 ± .003
(4.65 ± 0.08)
A MAX
B BASIC
C MAX
.308 (7.82) MAX
.096/.088 (2.44/2.24)
DIA 2 PLACES
.183 ± .003
(4.65 ± 0.08)
.760 (19.30)
MAX
.093 ± .005
(2.36 ± 0.13)
1.435 (1.80) MAX
1.215 (30.86) BASIC
1.010 (25.65) MAX
.395
(10.03)
MAX
.096/.088 (2.44/2.24)
DIA 2 PLACES
C
D
E
.093 ± .005
(2.36 ± 0.13)
GROOVE FOR
ATTACHMENT OF
EMI ADAPTER
799-015
D MAX
.760
(19.30)
MAX
1.055 (26.80)
MAX
SHELL SIZES A, B, C, D, E, F, J, K
SHELL SIZE G
E MAX
F BASIC
G MAX
.410 (10.41)
MAX
.152/.145 (3.86/3.68)
DIA 2 PLACES
.183 ± .003
(4.65 ± 0.08)
F
G
H
INDEX
Shell
Size
A
B
C
D
E
F
H
J
K
L
A Max.
In.
mm.
.785 19.94
.935 23.75
1.085 27.65
1.185 30.10
1.335 33.91
1.485 37.72
—
—
1.845 46.86
2.240 56.90
—
—
.093 ± .005
(2.36 ± 0.13)
H MAX
.760 (19.30)
MAX
SHELL SIZE H AND L
790-025S DIMENSIoNS
B Basic
In . mm.
.565 14.35
.715 18.16
.865 21.97
.965 24.51
1.115 28.32
1.265 32.13
—
—
1.615 41.02
2.015 51.18
—
—
C Max.
In.
mm.
.335
8.51
.485 12.32
.635 16.13
.735 18.67
.885 22.48
1.035 26.29
—
—
1.390 35.61
1.795 45.59
—
—
D Max.
In.
mm.
.390
9.91
.540 13.72
.690 17.53
.790 20.07
.940 23.88
1.090 27.69
—
—
1.450 36.83
1.840 46.74
—
—
E Max.
In.
mm.
—
—
—
—
—
—
—
—
F Basic
In.
mm.
—
—
—
—
—
—
—
—
G Max.
In.
mm.
—
—
—
—
—
—
—
—
H Max.
In.
mm.
—
—
—
—
—
—
—
—
—
—
—
—
2.175 55.25
—
—
—
—
2.420 61.47
—
—
—
—
1.800 45.72
—
—
—
—
2.036 51.71
—
—
—
—
1.385 35.18
—
—
—
—
1.623 41.22
—
—
—
—
1.440 36.58
—
—
—
—
1.675 42.55
Printed in U.S.A.
© 2009 Glenair, Inc.
www.glenair.com
Dimensions in inches (millimeters) and are subject to change without notice.
CAGE Code 06324
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
Rev. 04-July-2009
D-6
E-Mail: sales@glenair.com
Test/Measurement
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