Butt Contact Pushbutton Switches
SerieS 30 and 46
Snap-in Panel Mount
FeatureS
• Sleek Black Matte Bezel
• Convenient Snap-In Front Mount
• Choice of 6 Button Colors
• SPST, SPDT or DPDT Circuitry
• Alternate Action, Positive Feel
and Overtravel Versions
• Printed Button Option
diMenSiOnS
in inches (and millimeters)
.485 (12,32) SQ.
.800
(20,32)
SQ.
.063 (1,60)
DIM. A SEE CHART
– .015 (0,38)
Pushbutton Switches
Hex nut for
30-017-A IS
9/16" (14,29)
across flats
and .094 (2,38)
thick.
.527 (13,39)
.600 (15,24)
DIM. B
SEE CHART
– .040 (1,02)
LABEL*
For bottom views and
terminal markings, see
Series 30 and 46 switches
without bezels.
.180 (4,57)
TYP.
.738 (18,75)
1.016 (25,81) REF.
*PART NUMBER
AND E.I.A. DATE
CODE LABEL
Tolerances are ± .010 (0,25) unless otherwise specified.
CirCuitry
Switches have momentary action unless
otherwise indicated in the chart below.
n.C.
C.
n.O.
SPdt - BBM
n.C.
C1
n.O.
n.O.
n.C.
C.
n.O.
n.C.
n.O.
n.C.
C.
SPdt MBB
dPdt BBM
C2
n.O.
n.C.
C.
dPdt MBB
additiOnaL diMenSiOnS and Part nuMBerS
dim. a:
Circuitry and
Button Height
Features
(± .015)
Butt Contact Switches - Series 30
SPST-N.O.
.205 (5,21)
SPST-N.O., Overtravel
.205 (5,21)
SPST-N.O., Overtravel & Positive Feel Adjustable**
SPST-N.O., Economical
.205 (5,21)
SPST-N.C.
.205 (5,21)
Wiping Contact Switches - Series 46
SPDT, BBM
SPDT, MBB
SPDT, BBM, Alternate Action
DPDT, BBM
DPDT, MBB
DPDT, BBM, Alternate Action
.205 (5,21)
.205 (5,21)
.293 (7,44)
.205 (5,21)
.205 (5,21)
.293 (7,44)
dim. B:
Behind Panel
Length (± .040)
1.119 (28,42)
1.204 (30,58)
Adjustable**
1.119 (28,42)
1.132 (28,75)
1.417 (35,99)
1.417 (35,99)
1.448 (36,78)
1.448 (36,78)
1.448 (36,78)
1.448 (36,78)
total
travel
actuating
Force
Partial
Part no.*
30-001-a-*
30-015-a-*
30-017-a-*
30-601-a-*
30-002-a-*
46-102-a-*
46-111-a-*
46-502-a-*
46-200-a-*
46-201-a-*
46-402-a-*
.062 ± .010 (1,57 ± 0,25) 10 ± 4 oz.
.125 ± .020 (3,18 ± 0,51)
8 ± 4 oz.
.156 ± .015 (3,96 ± 0,38)
18 ± 4 oz.
.062 ± .010 (1,57 ± 0,25)
10 ± 4 oz.
.065 ± .015 (1,65 ± 0,38)
8 ± 4 oz.
.180 (4,57) min.
.180 (4,57) min.
.180 (4,57) min.
.180 (4,57) min.
.180 (4,57) min.
.180 (4,57) min.
1.1 ± .25 lbs.
1.1 ± .25 lbs.
1.5 ± .25 lbs.
2.2 ± .5 lbs.
2.2 ± .5 lbs.
1.8 ± .5 lbs.
*Partial part number, complete part number by adding a dash for
button color: white -01; red -03; green -04; blue -05; yellow -06 or
black -07, see Ordering Information.
Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois
**Adjustable from Dim. A .170 (4,32) minimum, Dim. B 1.285 (32,64)
maximum to Dim. A .290 (7,37) maximum, Dim. B 1.165 (29,59)
minimum with hex nut below bezel.
60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
Butt Contact Pushbutton Switches
MOUNTING
Easy Snap-In Mounting
PANEL CUTOUT
Recommended Panel Cut
Switch will fit panels .049" (1,24) to .125" (3,18)
thick. Recommended panel thickness is 18
gauge.
.005 (0,13)
MAXIMUM RADIUS
Just snap into
pre-cut panel hole.
Plastic wings lock
switch in place.
.750"
(19,05)
SQUARE
SPECIFICATIONS
Life Limiting Criteria–Series 30 & 46
Contact Resistance:
Less than 25 milliohms
on a new switch
Voltage Breakdown:
1,000 Vac between
mutually insulated parts
Insulation Resistance:
1,000 megohms
minimum
Pushbutton Switches
Materials and Finishes–Series 30
Bezel:
Nylon
Button Cap:
ABS plastic
Switch Bushing:
Brass, tin zinc
Base:
Thermoset plastic
Spring:
Tinned music wire
Plunger:
Polycarbonate
Shorting Bar:
30-601
Brass, gold-plated over nickel
All Others Brass with fine silver contact area
Base Contacts:
30-601
Brass, gold-plated over nickel
30-002
Brass with fine silver contact area
All Others Bronze with fine silver contact area
Terminals:
30-002
Brass, silver-plated
30-601
Bronze, gold-plated over nickel
All Others Bronze, silver-plated
Nut:
Provided only on 30-017; allows button
height adjustment. Brass, zinc trivalent
chromate-plated.
Materials and Finishes–Series 46
Bezel:
Nylon
Button Cap:
ABS plastic
Switch Bushing:
Brass, zinc trivalent
chromate-plated.
Base:
Thermoset plastic
Spring:
Tinned music wire
Plunger:
46-402/502 Nickel-plated brass
All Others Polycarbonate
Shorting Bar:
Phosphor bronze, silver-plated
Base Contacts:
Phosphor bronze with silver
contact area
Terminals:
Phosphor bronze,tin/silver plating
Covers (46-200/201):
Brass, zinc trivalent
chromate-plated
Ratings–Series 30
Current Rating:
30-601
150 mA, 5 Vdc resistive and
20 mA, 20 Vdc resistive
All others 1 A, 115 Vac resistive, or 0.5 A,
220 Vac resistive
Life Expectancy:
30-015
500,000 operations
30-017
200,000 operations
All others
1,000,000 operations
Ratings–Series 46
Current Rating:
250 mA, 115 Vac resistive
or 125 mA, 220 Vac resistive
Life Expectancy:
250,000 operations
STANDARD OPTIONS
Epoxy-sealed terminals and wire leads, see
page E-35.
LEGENDING OPTION
Contact Grayhill
A button legend can be printed in epoxy ink
which bonds to the surface of the button cap.
Any type style or design which can be
photographed can be used to produce the
legend.
There is a per-button printing charge. A nominal
set up charge per legend applies to orders of 1
to 99 pieces. Non-standard legends are subject
to one time artwork and tooling charges. Consult
Grayhill for help with actual legend.
ORDERING INFORMATION
Use the partial part number you have
selected from the Dimensions and Part
Number chart, and add the button color
suffix. Example:
Color:
01, 03, 04,
05, 06, 07
46-200-A-03
01 = White
05 = Blue
03 = Red
06 = Yellow
04 = Green
07 = Black
Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois
60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
Butt Contact Pushbutton Switches
SerieS 30 and 46
decorator Line
FeatureS
• Attractive Front Panel Bezels (6 choices)
• Space-Saving: Only 5/8" Diameter
(SPST & SPDT) and 3/4" Diameter (DPDT)
Round Bezels
• SPST with Option of Positive Feel
• SPDT, DPDT with Momentary Contact or
Alternate Action
• Sturdy Metal Sleeve or Bushing and Nut
Provide Secure Mounting
• UL Recognized Version
diMenSiOnS
in inches (and millimeters)
SPSt–normally Open
30-05-01-502-*
30-05-04-502-*
B
C
D
E
F
DIM A
± .020
(0,51)
(SEE CHART)
LABEL*
.186
(4,72)
REF.
SPdt–Break Before Make
46-05-05-502-*
46-05-07-502-*
B = .375 ± .010
(9,53 ± 0,25)
DIA.
D
C = .625 ± .005
(15,88 ± 0,13)
E
DIA.
F
D = .255 ± .032
(6,48 ± 0,81)
E = .093 ± .010
DIM A
(2,36 ± 0,25)
– .015
F = .355 ± .015
(0,38)
(9,02 ± 0,38)
(SEE CHART)
G = .220 ± .025
(5,59 ± 0,64)
1/2-32 UN-2A
THREAD
B
C
dPdt–Break Before Make
46-05-08-502-* (UL)**
46-05-09-502-*
B = .375 – .010
(9,53 – 0,25)
D
DIA.
C = .625 – .005
E
(15,88 – 0,13)
DIA.
F
D = .255 – .032
(6,48 – 0,81)
E = .093 – .010
DIM A
(2,36 – 0,25)
– .015
F = .355 – .015
(0,38)
(9,02 – 0,38)
(SEE CHART)
G = .150 – .010
(3,81 – 0,25)
1/2-32 UN-2A
THREAD
INSULATING
BARRIER
Pushbutton Switches
B
C
B = .375 – .010
(9,35 – 0,25)
DIA.
C = .750 – .005
(19,05 – 0,13)
DIA.
D = .255 – .032
(6,48 – 0,81)
F = SEE CHART
– .015 (0,38)
E = .093 – .010
(2,36 – 0,25)
G = .150 – .010
(3,81 – 0,25)
5/8-32 UN-2A
THREAD
INSULATING
BARRIER
LABEL*
G
C C
L L
.100 ± .005
(2,54 ± 0,13)
*PART NUMBER
AND E.I.A. DATE
CODE LABEL
LABEL*
G
.187 – .015
(4,75 – 0,38)
G
.187 – .015
(4,75 – 0,38)
C
*PART NUMBER
AND E.I.A. DATE
CODE LABEL
Terminals are marked on switch.
*PART NUMBER
AND E.I.A. DATE
CODE LABEL
Terminals are marked on switch.
Feature
Momentary
Alt. Action
Partial
Part no.
46-05-08-502-*
46-05-09-502-*
dim.
a
dim.
F
Feature
Partial
Part no.
dim.
a
.710 (18,03)
.910 (23,11)
Feature
Partial
Part no.
dim.
a
Momentary 30-05-01-502-*
Pos. Feel
30-05-04-502-*
Momentary 46-05-05-502-* .992 (25,20)
Alt. Action 46-05-07-502-* 1.278 (32,46)
CirCuitry
n.C.
n.C.
C.
C1
n.O.
n.C.
C2
n.O.
dPdt BBM
SPSt n.O.
n.O.
SPdt - BBM
reCOMMended PaneL CutOut and MOuntinG HardWare
SPSt and SPdt VerSiOn
.440 (11,17) MIN.
ACROSS FLATS
dPdt VerSiOn
.565 (14,35) MIN.
ACROSS FLATS
Note: All switches fit panels up
to .250 (6,35) thick, except 46-
05-08-502 which fits panels up
to .187 (4,75) thick.
Front and back panel access
required for installation.
.516 (13,10)
MIN. DIA.
.641 (16,28)
MIN. DIA.
Mounting Hardware
For 46-05-08-502 & 46-05-09-502:
One internal tooth lockwasher
One knurled ring nut .765 ± .010 (19,43 ± 0,25) Dia.
.094 ± .010 (2,39 ± 0,25) Thk.
For SPSt & SPdt switches
One internal tooth lockwasher
One knurled ring nut .640 ± .010 (16,26 ± 0,25) Dia.
.094 ± .010 (2,39 ± 0,25) Thk.
*Partial part number; complete part number by adding a dash for button color: white -01; red -03;
green -04; blue -05; yellow -06 or black -07, see Ordering Information.
** Contact Grayhill for part number.
Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois
60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
C
.430 ± .005
(10,92 ± 0,13)
ACROSS FLATS
.430 – .005
(10,92 – 0,13)
ACROSS FLATS
.555 – .005
(14,10 – 0,13)
ACROSS FLATS
NC
NO
NO
C
NC
NO
NC
1.001 (25,43) .314 (7,98)
1.130 (28,70) .355 (9,02)
Butt Contact Pushbutton Switches
SerieS 30 and 46
decorator Line
FeatureS
• Attractive Front Panel Bezels (6
choices)
• Space-Saving: Only 11/16" Square
• SPST with Option of Positive Feel
• SPDT, DPDT with Momentary Contact
or Alternate Action
• Sturdy Metal Sleeve or Bushing and
Nut Provide Secure Mounting
diMenSiOnS
in inches (and millimeters)
SPSt–normally Open
Pushbutton Switches
30-01-01-500-*
30-01-04-500-*
.255 – .032
(6,48 – 0,81)
SPdt–Break Before Make
46-01-05-500-*
46-01-07-500-*
.255 – .032
(6,48 – 0,81)
.093 – .005
(2,36 – 0,13)
dPdt–Break Before Make
46-01-08-500-*
46-01-09-500-*
.281 – .032
(7,14 – 0,81)
.093 – .005
(2,36 – 0,13)
.093 – .010
(2,36 – 0,25)
.590 – .003
(14.99 – 0,08)
SQUARE
DIM. A
– .015 (0,38)
SEE CHART
.220 – .025
(5,59 – 0,64)
*PART NUMBER
AND E.I.A. DATE
CODE LABEL
LABEL*
WILL FIT
PANEL
.020 (0,51)
MIN. TO
.125 (3,18)
MAX.
1/2-32 UN-2A
THREAD
.590 – .003
(14.99 – 0,08)
SQUARE
DIM. A
– .015 (0,38)
SEE CHART
WILL FIT
PANEL
.020 (0,51)
MIN. TO
.125 (3,18)
MAX.
1/2-32 UN-2A
THREAD
LABEL*
.187 – .015
(4,75 –, 0,38)
NO
C
1.194
– .031
(30,33
– 0,79)
.605 (15,37)
SQUARE MAX.
.187 – .015
(4,75 – 0,38)
INSULATING BARRIER
.100 – .005
(2,54 – 0,13 )
.150 – .010
(3,81 – 0,25)
*PART NUMBER
AND E.I.A. DATE
CODE LABEL
NC
INSULATING
BARRIER
.150
– .010
(3,81
– 0,25)
WILL FIT PANEL
.010 (0,25) MIN.
TO .218 (5,54) MAX.
E.I.A. DATE
CODE LABEL
MOUNTING SLEEVE
Terminals are
marked on switch.
Terminals are marked on switch.
Feature
Partial
Part no.
dim.
a
Feature
Partial
Part no.
dim.
a
C
NO
NC
NC
NO
Feature
Partial
Part no.
Momentary 30-01-01-500-* .880 (22,35)
Pos. Feel
30-01-04-500-* 1.037 (26,34)
Momentary 46-01-05-500-* 1.174 (29,82)
Alt. Action 46-01-07-500-* 1.264 (32,11)
C
Momentary 46-01-08-500-*
Alt. Action 46-01-09-500-*
CirCuitry
n.C.
n.C.
C.
C1
n.O.
n.C.
C2
n.O.
dPdt BBM
SPSt n.O.
n.O.
SPdt - BBM
FrOnt VieWS and MOuntinG
.485 ± .010
(12,32 ± 0,25)
.687
(17,45)
MAX.
.610 ± .004
(15,49 ± 0,02) Sq.
SINGLE
RECOMMENDED PANEL CUTOUT
FOR SQUARE BEZEL SWITCHES
.610 ± .004
(15,49 ± 0,02)
Wide Slot
STACKED
.031 (0,79)
MAX. RADIUS
Note: All switches fit panels up to .250 (6,35) thick.
Front and back panel access required for installation.
Mounting Hardware
For 46-01-08-500 & 46-01-09-500
(See drawing above–mounting hardware shipped
loose.)
For SPSt & SPdt switches
One internal tooth lockwasher
One knurled ring nut .640 ± .010 (16,26 ± 0,25) DIA.
.094 ± .010 (2,39 ± 0,25) Thk.
*Partial part number; complete part number by adding a dash for button color: white -01; red -03;
green -04; blue -05; yellow -06 or black -07, see Ordering Information.
Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois
60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
Butt Contact Pushbutton Switches
SPeCiFiCatiOnS
Material and Finishes
ratinGS
electrical ratings
Contacts
rating at 115 Vac res.
rating at 220 Vac res.
Series 30
Butt type
1 Amp
0.5 Amp
SPST–N.O. (Standard);
SPST–N.O. (w/Overtravel),
SPST–N.O. (w/Positive Feel)
SPST–N.O. (Standard):
1,000,000 operations
SPST–N.O. (w/Positive Feel):
200,000 operations;
SPST–N.O. (w/Overtravel):
500,000 operations
25 milliohms or less on a new switch
1000 Vac between mutually insulated parts
1000 megohms minimum
Pushbutton Switches
-40°C to +85°C
Series 46
Wiping type
0.25 Amp
0.125 Amp
SPDT, DPDT
Break Before Make
250,000
operations
Lockwasher (round Bezel): Steel, zinc trivalent
chromate-plated
Behind Panel Plate (Square Bezel): Steel,
zinc trivalent chromate-plated
Mounting Sleeve and Screws (46-01-08-
500, 46-01-09-500 only):
Steel, zinc trivalent
chromate-plated. Base: Phenolic per MIL-M-14,
Type CFG
Square Bezel: ABS (SPST, SPDT), thermoset
plastic (DPDT)
Mounting nut, Bushing, and round Bezel:
Brass, tin zinc
Button Cap: ABS (UL version is PPS)
Shorting Bar:
Series 30–Fine silver contact
area
Series 46–Phosphor bronze, silver-plated
terminals: Series 30–Fine silver contact area
with silver-plated terminal ends
Series 46–Silver contact surface with tin/silver
clad terminal ends
Spring: Tinned music wire
Plunger: Polyphenylene sulfide (PPS) for 30-
01-01-500-X and 46-01-05-500-X. Nickel-plated
brass for 46-01-07-500-X, 46-05-07-502-X, 46-
01-09-500-X and 46-05-09-502-X. Zinc trivalent
chromate-plated brass for 46-01-08-500-X.
Polycarbonate for all others.
Operating temperature: -40°C to +85°C
Circuitry
Life expectancy
Contact resistance
Voltage Breakdown
insulation resistance
Operating temperature
LeGendS
All button caps can be printed in epoxy ink. Any
type style or design can be used to produce
the legend. If News Gothic Condensed style is
used, limits can be approximated from the chart
below; actual limits depend on specific legend.
Grayhill type
identification
no.
4GH088
Character
Height
(typ.)
.083
(2,1)
Sample Style
and Sizes
There is a per-button impression charge. A
nominal set up charge per legend applies to
orders of 1 to 99 pieces. (Non-standard legends
are subject to a one time tooling charge. Contact
Grayhill for more specifics.)
Square Button
Character and Line
Limitation
6 Char.
2 Lines
TAB
LOCATE
round Button
Character and Line
Limitation
3 Char.
1 Line
aLternate aCtiOn (PuSH-PuSH)
OPeratinG SeQuenCe
Part Number* 46-05-07-502, 46-05-09-502,
46-01-07-500, 46-01-09-500
Alternate action (Push-Push) switches provide
a maintained actuated position until the button
is pushed again to release.
13/64 (5,16)
Approx.
3/32 (2,38)
Approx.
ABCDEFGHIJ
OFF
1GH125
.138
(3,5)
ABCDEFGHIJ
5 Char.
1 Lines
INDEX
3 Char.
1 Line
TAB
3GH187
UP POSITION
C. & N.C.
SHORTED
N.O. OPEN
PUSH TO
ACTUATE
LOCK DOWN
POSITION
C. & N.O.
SHORTED
N.C. OPEN
.207
(5,3)
ABCDEF
3 Char.
1 Line
OFF
2 Char.
1 Line
15
N/A
Standard OPtiOnS
2GH250
.276
(7,0)
Epoxy-sealed terminals and wire leads
ABCD
2 Char.
1 Line
15
N/A
OrderinG inFOrMatiOn & OPeratinG FeatureS
Square
Bezel
Butt
Contact
30-01-01-500-*
30-01-04-500-*
46-01-05-500-*
46-01-07-500-*
46-01-08-500-*
46-01-09-500-*
total
Bottoming
travel
Force
.080 ± .015
30-05-01-502-*
SPST–N.O. Momentary ——
(2,03 ± 0,38)
Positive Feel & .156 ± .015
30-05-04-502-*
SPST–N.O. Overtravel
——
(3,96 ± 0,38)
Circuitry
Feature
46-05-05-502-* SPDT
46-05-07-502-*
SPDT
46-05-08-502-* DPDT
46-05-09-502-* DPDT
round
Bezel
actuating Overtravel
Force
10 ± 4 oz. ——
18 ± 4 oz.
.046 Min.
——
——
——
——
Wiping
Contact
Momentary 180 min. (4,57) 1.1 ± .25 Lbs. ——
.
.210 ± .015
Alternate Action
1.5 ± .25 Lbs. ——
(5,33 ± 0,38)
Momentary 180 min. (4,57) 1.6 ± .5 Lbs. ——
.
.210 ± .015
Alternate Action
1.8 ± .5 Lbs. ——
(5,33 ± 0,38)
*Partial part number; complete the part number by adding a dash for button color:
white –01; red –03; green –04; blue –05; yellow –06 or black –07.
Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois
60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
DIY/Open Source Hardware
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