23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
DRAWING NUMBER
DRAWING
2
REVISION
K12001-CUST
-
H
SHEET
1
APPROVAL
1/1
LEVEL
-
TABLE 1 - TERMINAL CRIMP DIMENSION (FOR REFERENCE ONLY)
SUPPLIER P/N
GRIP CODE
WIRE SIZE
AWG
18
20
54001855
18
---
---
---
WIRE SIZE
METRIC
---
---
1.00
0.75
0.50
CONDUCTOR CH (SECT
Z-Z, +/-0.05)
AWG
1.35
1.20
---
---
---
CONDUCTOR CH (SECT
Z-Z, +/-0.05)
METRIC
---
---
1.40
1.30
1.25
2.05
CONDUCTOR CW (SECT
Z-Z, +/-0.10)
INSULATION CH (SECT
Y-Y, +/-0.10)
AWG
2.35
2.18
---
---
---
INSULATION CH (SECT
Y-Y, +/-0.10)
METRIC
---
---
2.30
2.10
2.00
0.10
B A
2.84
2.68
2.60
INSULATION CW (SECT
Y-Y, +/-0.10)
(2X 0.60)
TYPICAL ALL LEADING EDGES.
AREA TO BE FREE OF BURRS
AND SHARP EDGES.
VENDOR TRADE MARK, PART I.D.
AND DATE CODE TO BE IN THIS
AREA, EITHER SIDE OF THE TERMINAL.
ACTUAL SIZE
P
P
GRIP CODE TO BE
IN THIS AREA
WIRE SPECIFICATIONS: MS-8288, ES-AU5T-1A348-AA, FLRY-A,B, ISO-6722 OR
FOR USE WITH MATT SEAL OR UNSEALED APPLICATIONS.
O
EQUVILENT.
O
4.35
4.25
-A-
A
A
Z
N
CRIMP WIDTH (CW)
Y
N
CRIMP HEIGHT (CH)
CRIMP HEIGHT (CH)
CRIMP WIDTH (CW)
CONDUCTOR CRIMP
INSULATION CRIMP
"D" STYLE
OPTION 1
( 30.7 )
Z
M
Y
0.60
SECTION Z-Z
SECTION Y-Y
.
0.15 BREAK EDGE
(ALL LEAD-IN EDGES
MUST BE FREE OF
BURRS AND SHARP
EDGES).
(7.5)
-C-
3.80
BEFORE COIN
M
CRIMP INFORMATION
2 .0
B
C
BEFORE COIN
L
15.24
PROGRESSION
MUST BE FLUSH
AT THIS END
2.40
0.735
0.93
#
0.005
#
0.005
#
0.005
2.20
-B-
E
0.84
0.79
0.10
B E
L
SECTION G-G
THE PARTS MUST SLIDE INTO THE
GAGE IN THE DIRECTION OF THE
ARROW WITH GRAVITY ONLY
0.9 TO
TANGENT
14.4
(3.3)
B
C
0.60
K
13.46
10.70
22.00
26.50
2.74
32.00
UNLESS OTHERWISE SPECIFIED:
1. BLADE TERMINAL CRIMPING
GAGE.
2. ALL CRIMPED PARTS MUST PASS
BOTH THIS GAGE AND PULL TEST
REQUIREMENTS.
A MINIMUM OF THREE PARTS PER
APPLICATOR DIE MUST BE CHECKED
HOURLY OR FOR EACH 3000 PIECE
LOT, WHICHEVER COMES FIRST.
3. CRIMPED PARTS,INCLUDING
WIRE STRANDS MUST FREELY
INSTALL INTO GAGE SHOWN
ABOVE TO BE ACCEPTABLE.
ANY PARTS THAT DO NOT PASS
THIS GAGE MUST BE EITHER
SCRAPPED OR 100% REWORKED.
( 0.5 0)
MAX. CUTOFF
PERMISSIBLE
K
SECTION
A-A
J
1.6
2.3
J
1.50
I
1.0
4.35
FOR 2 PLACES GAGE
DIMENSIONS
#
0.03 UNLESS
OTHERWISE SPECIFIED
#
0.02
3.5/3.0
0.20
0.10
ALL GRIPS
I
4.5/3.8
CARRIER STRIP FOR REFERENCE ONLY
GAGE REQUIREMENTS
0.30 MAXIMUM
ALIGNMENT ALL
GRIPS
H
1.97
2.51
H
R.1.25
0.50
(R0.13)
R.2.56
0.92
0.88
2.7
(
1.75)
R.0.53 2X
R.3.25
(
1.00)
1.9
G
INSULATION PUNCH
WORKING SURFACES
MUST BE POLISHED
ALL AROUND
0.40/0.30 x 45$
CHAMFER AROUND
FORM (BOTH SIDES)
0.18
SECTION
CORE GRIP
B-B
SECTION
INSULATION GRIP
UNSEALED
C-C
G
NOTES:
1)
CONFORMS TO ALL APPLICABLE SECTIONS OF
SAE/USCAR-2 REV. 3 EXCEPT TERMINAL BEND RESISTANCE
SECTION 5.2.2
SAE/USCAR-12 REV. 3
SAE/USCAR-21
FORD SDS VER 11
MATERIAL C14530 THICKNESS 0.305
#
0.008 TO ASTM B-152
TENSILE STRENGTH: 345-414 Mpa
YIELD STRENGTH: N/A
ELONGATION: 2% MINIMUM IN 51mm
PLATING 100% HOT TIN DIP: 0.00051-0.0020 mm
TERMINAL SYMMETRICAL ABOUT CENTERLINE
AND CAN BE INSERTED 180
.
$
DIMENSIONAL TOLERANCE:
1 PLACE
#
0.25
2 PLACE
#
0.10
ANGULAR
# $
2
ANNUAL QUALITY REQUIREMENTS:
IT IS PERMISSIBLE TO PERFORM CONTINUOUS CONFORMANCE PER
FCI SPECIFICATION #AQA-001 INSTEAD OF ANNUAL LAYOUT
ANNUAL PV REQUIREMENTS OF QS-9000 SECTION 2
-CURRENT PRODUCTION TOOLING.
-POINT OF LAST RUN.
QUALITY ASSURANCE REQUIREMENTS: 2
INDICATED IN PROCESS INSPECTION FOR
MANUFACTURING DIMENSIONS OR SPECIFICATIONS: 3
DENOTES GAGE REQUIREMENTS FOR USERS AND MANUFACTURER.
F
Y2
(R5.1) 2X
F
0.12
Y1
(R5.1) 2X
4.3
2)
4.3
E
3.0° 2X
PUNCH
3.0° 2X
1.99
ANVIL
2.53
INSULATION ANVIL
3)
FEED
FEED
4)
E
REELING OPTIONS
5)
0.20 FLAT 2X
VIEW Y2
&
D
0.20 FLAT 2X
VIEW Y1
GRIPS
GRIPS
D
STANDARD "B" FORM TOOLING
CONDUCTOR CRIMP
C
STANDARD "D" FORM TOOLING
INSULATION CRIMP
STANDARD FEED
DIRECTION "B"
UNWIND
UNWIND
6)
REWIND FEED
DIRECTION "A"
7)
8)
9)
CRIMP TOOL INFORMATION (REF. ONLY)
C
TERMINALS TO FEEED AS SHOWN AFTER BEING REELED OFF PRODUCTION TOOL
PACKAGING: PANCAKE REELS WITH PAPER INTERLEAF.
NOTE:
CUSTOMER REQUESTS FOR REWIND PARTS WILL INCLUDE
AN "RWA" AT THE END OF THE BILL OF MATERIAL (B.O.M)
PART NUMBER EXAMPLE:
STANDARD WIND: FCI PART NUMBER
REVERSE WIND: FCI PART NUMBER THEN "RWA".
TERMINALS ARE PRODUCED ON A " TWO-OUT" PROGRESSIVE DIE.
11982
8654
7467
7410
09-20-11
H
G
F
A
ALL
UPDATED DRAWING, NO FUNCTIONAL CHANGE
0.15/0.05 COIN ADDED, 'f' RAD CORRECTED
RJC
RC
RC
B
THIS PART NUMBERING SYSTEM WILL BE AVAILABLE
FOR ALL CHARTED PART NUMBERS.
07-14-06
I-7,G-20
DRK
SSS
SSS
B
02-04-05
01-21-05
ALL
ALL
DDD RESOLUTION UPDATED REVISION LEVEL
INITIAL RELEASE
N.THIRU
N.THIRU
G.LEECE
G.LEECE
G.LEECE
G.LEECE
-
SEE NOTES
-
SEE NOTES
-
SEE NOTES
-
A
FCI PART NUMBER: 54001855
TERMINAL IS FOR MATT SEALED
OR UNSEALED APPLICATIONS.
23
22
21
20
19
18
17
16
15
14
13
12
11
-
D623
A0
K12001-CUST
K12001-CUST
1
1
01/21/05 .THIRU
N
01/21/05 .LEECE
G
01/21/05 .LEECE
G
10
9
8
7
6
5
4
CHART - TERMINAL
BLADE TYPE MALE -2.80 mm
USA-6555
-
3
2
10
:1
1
京公网安备 11010802033920号
EEWORLD
