Air Feed Mylar Tape Applicator
Mini-Mac Applicator
Application Tooling Specification
Air Feed-Mylar Tape
Part No. 63885-8100
FEATURES
Directly adapts to most crimp presses and automatic wire processors
Applicator designed to industry-standard mounting and shut height of 135.80mm (5.346")
Conductor and insulation rings allow quick adjustment for conductor and insulation crimp height change
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the crimp press
SCOPE
Products: Krimptite/Versakrimp Ring, Spade, Rectangular, Hook Tongue Terminals, And Butt Splices 14-16 AWG.
Testing
Mechanical
The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections. The following chart
shows the UL and government specifications (MIL-T-7928) for various wire sizes. The tensile strength is shown in pounds and
indicates the minimum acceptable force to break or separate the terminal from the conductor.
Color Code
Yellow
Yellow
Red
Red
Red
Blue
Blue
Yellow
Yellow
Red
Blue
Wire Size
(AWG)
26
24
22
20
18
16
14
12
10
8
6
*UL - 486 A
3
5
8
13
20
30
50
70
80
90
100
*UL – 486 C
N/A
N/A
8
10
10
15
25
35
40
45
50
*UL – 310
N/A
N/A
8
13
20
30
50
70
80
N/A
N/A
*Military Class 2
7
10
15
19
38
50
70
110
150
225
300
*UL - 486 A - Terminals (Copper conductors only)
*UL - 486 C - Butt Splices, Parallel Splices, Closed End Connectors, and Wire Nuts
*UL - 310 - Quick Disconnects, Flag and Couplers
*Military Class 2- Military Approved Terminals only as listed
Doc No. 63885-8100
Revision: A
Release Date: 12-01-05
Revision Date: 12-01-05
UNCONTROLLED COPY
Page 1 of 8
Air Feed Mylar Tape Applicator
Product List
The following is a partial list of the product order numbers and their specifications that this tool is designed to run. Updates to this list are
available on www.molex.com.
Terminal
No.
Terminal
Eng. No.
Wire Size
Insulation
Strip Length
Diameter Max.
mm
In.
mm
In.
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
Terminal
No.
19088-0068
19088-0069
19117-0049
19117-0051
19117-0067
19117-0082
19117-0085
19117-0088
19117-0089
19117-0090
19117-0091
19117-0092
19117-0093
19117-0094
19117-0095
19123-0052
19123-0053
19123-0054
19123-0055
19128-0015
19128-0017
19128-0018
19128-0019
19128-0020
19128-0022
19128-0024
19140-0092
19140-0094
19140-0110
19140-0111
19140-0129
19140-0130
19140-0131
19140-0132
19140-0133
19140-0134
19140-0135
19140-0139
19140-0140
19140-0141
19140-0142
19140-0143
19140-0144
19140-0145
19146-0020
19146-0065
19146-0066
19146-0067
19146-0068
19146-0069
19170-0008
19170-0010
19170-0013
19172-0008
19172-0010
Terminal
Eng. No.
B-313-06T
B-313-08T
B-116-06T
B-116-08T
B-183-10T
B-116-04T
B-116-10T
B-180-06T
B-180-08T
B-180-10T
B-183-06T
B-183-08T
B-186-04T
B-186-06T
B-186-08T
B-316-04T
B-316-06T
B-316-08T
B-316-10T
B-1471-04T
B-1471-06T
B-1491-06T
B-1491-08T
B-1491-10T
B-1781-06T
B-1781-08T
B-127-08T
B-127-10T
B-184-10T
B-187-06T
B-107-04T
B-107-06T
B-107-08T
B-124-04T
B-124-06T
B-124-08T
B-127-06T
B-181-06T
B-181-08T
B-181-10T
B-184-06T
B-184-08T
B-187-04T
B-187-08T
B-324-06T
B-307-04T
B-307-06T
B-307-08T
B-324-04T
B-324-08T
B-119-06T
B-119-08T
B-119-10T
B-319-06T
B-319-08T
Wire Size
AWG
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
14-16
mm²
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
2.00-1.30
Insulation
Strip Length
Diameter Max.
mm
In.
mm
In.
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
N/A
N/A
7.14 .281
AWG
mm²
19033-0006
B-179T
14-16 2.00-1.30
19033-0008
B-189T
14-16 2.00-1.30
19044-0015 B-118-10T 14-16 2.00-1.30
19044-0017 B-123-02T 14-16 2.00-1.30
19044-0018 B-125-56T 14-16 2.00-1.30
19044-0029 B-137-04T 14-16 2.00-1.30
19044-0034 B-139-04T 14-16 2.00-1.30
19044-0036 B-139-06T 14-16 2.00-1.30
19044-0038 B-139-08T 14-16 2.00-1.30
19044-0151 B-123-04T 14-16 2.00-1.30
19044-0153 B-123-06T 14-16 2.00-1.30
19044-0155 B-123-08T 14-16 2.00-1.30
19044-0157 B-125-10T 14-16 2.00-1.30
19044-0159 B-125-14T 14-16 2.00-1.30
19044-0175 B-137-06T 14-16 2.00-1.30
19044-0176 B-137-08T 14-16 2.00-1.30
19044-0177 B-137-10T 14-16 2.00-1.30
19044-0178 B-139-10T 14-16 2.00-1.30
19056-0054 B-318-10T 14-16 2.00-1.30
19056-0056 B-318-14T 14-16 2.00-1.30
19056-0058 B-318-38T 14-16 2.00-1.30
19056-0060 B-318-56T 14-16 2.00-1.30
19056-0062 B-323-02T 14-16 2.00-1.30
19056-0064 B-323-04T 14-16 2.00-1.30
19056-0067 B-323-06T 14-16 2.00-1.30
19056-0069 B-323-08T 14-16 2.00-1.30
19056-0071 B-325-10T 14-16 2.00-1.30
19056-0074 B-325-14T 14-16 2.00-1.30
19056-0076 B-325-56T 14-16 2.00-1.30
19079-0009 B-1006-MST 14-16 2.00-1.30
19086-0067 B-108-06T 14-16 2.00-1.30
19086-0119 B-108-04T 14-16 2.00-1.30
19086-0120 B-108-08T 14-16 2.00-1.30
19086-0121 B-109-06T 14-16 2.00-1.30
19086-0122 B-109-08T 14-16 2.00-1.30
19086-0123 B-109-10T 14-16 2.00-1.30
19086-0124 B-113-04T 14-16 2.00-1.30
19086-0125 B-113-06T 14-16 2.00-1.30
19086-0126 B-113-08T 14-16 2.00-1.30
19086-0127 B-182-06T 14-16 2.00-1.30
19086-0128 B-182-08T 14-16 2.00-1.30
19086-0129 B-182-10T 14-16 2.00-1.30
19086-0130 B-185-06T 14-16 2.00-1.30
19086-0131 B-185-08T 14-16 2.00-1.30
19086-0132 B-185-10T 14-16 2.00-1.30
19086-0133 B-188-04T 14-16 2.00-1.30
19086-0134 B-188-06T 14-16 2.00-1.30
19086-0135 B-188-08T 14-16 2.00-1.30
19086-0136 B-188-10T 14-16 2.00-1.30
19088-0062 B-308-04T 14-16 2.00-1.30
19088-0063 B-308-06T 14-16 2.00-1.30
19088-0064 B-309-06T 14-16 2.00-1.30
19088-0065 B-309-08T 14-16 2.00-1.30
19088-0066 B-309-10T 14-16 2.00-1.30
19088-0067 B-313-04T 14-16 2.00-1.30
Doc No. 63885-8100
Revision: A
Release Date: 12-01-05
Revision Date: 12-01-05
UNCONTROLLED COPY
Page 2 of 8
Air Feed Mylar Tape Applicator
Tool Calibration
To recalibrate this Applicator, make sure the power is completely shut off on
the press.
1. The Mini-Mac applicator must be properly installed in the press.
2. Crimping dies must be properly installed in the Mini-Mac applicator.
3. The recommended method of measuring the crimp height of the
conductor dies is the soft metal slug method, (See Figure 4).
4. The slug must have a diameter 0.51mm (.020”) larger than the “X” No
Go dimension before crimping.
5. Place the soft metal slug (solder) into the nest of the bottom die and
crimp (by hand cycling the press) similar to a terminal. The crimp
height can be measured with a blade type micrometer or dial caliper,
(Dimension “X”).
6. Adjustment of the crimp height can be accomplished by indexing the
conductor cam. The letter “A” gives the loosest position and “K” gives
the tightest position. A total adjustment of 0.50mm (.020”) can be
achieved by adjusting the conductor cam.
CONDUCTOR
CRIMP DIE
E2
USE SOFT METAL
SLUG METHOD
E1
CRIMP PROFILE
“X” CRIMP
HEIGHT
Use soft metal slug (solder) method to measure
the “X” dimension. Verify tooling crimp height
calibration by referring to the Go/No Go dimensions
shown in the chart below.
Figure 2
Note: If the crimp height is too tight on the setting “A”, check the shut height of the press. See the Industrial Mini-Mac Applicator
Manual Section 2.1 for adjustments.
CRIMP SPECIFICATIONS
Wire Size
AWG
16
14
mm²
1.30
2.00
“X” Dimension Conductor Crimp
Mean
Go
No Go
In
mm
In
mm
In
mm
.085 2.16 .082 2.08 .092 2.33
.085 2.16 .082 2.08 .092 2.33
Pull Force Min.
Lbs
30.0
50.0
N
133.5
222.6
Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum
crimp.
Doc No. 63885-8100
Revision: A
Release Date: 12-01-05
Revision Date: 12-01-05
UNCONTROLLED COPY
Page 5 of 8
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