Rear Feed Applicator for Flag Avikrimp™ Quick Disconnect Terminals
Rear Feed Mini-Mac Applicator
Mechanical Feed
Specification Sheet
Order No. 63802-6300
FEATURES
Directly adapts to most automatic wire processing machines
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height , track and feed adjustments can be set without removing the
applicator from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006")
for conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
SCOPE
Products: Flag Avikrimp™ Quick Disconnect Female Terminals, 14-16 AWG.
Terminal
Order No.
19006-0014
19006-0023
19006-0024
Terminal
Eng. No.
BB-5221Z
BB-5224Z
BB-5225Z
Wire Size
AWG
14-16
14-16
14-16
mm²
2.00-1.30
2.00-1.30
2.00-1.30
Tab Size
mm
6.35 by 0.81
4.75 by 0.51
4.75 by 0.81
In.
.250 by .032
.187 by .020
187 by .032
Insulation Diameter
Maximum
mm
In.
4.32
.170
4.32
.170
4.32
.170
Strip Length
mm
8.70
8.70
8.70
In.
.344
.344
.344
DEFINITION OF TERMS
WIRE
INSULATION
CRIMP
BEND UP
STRIP LENGTH
CUT-OFF TAB
ROLLING
BEND
DOWN
CONDUCTOR
CRIMP
TWISTING
CRIMP
HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS-63802-6300
Revision: C
Release Date: 03-09-09
Revision Date: 06-10-09
UNCONTROLLED COPY
Page 1 of 5
Rear Feed Applicator for Flag Avikrimp™ Quick Disconnect Terminals
CRIMP SPECIFICATIONS
Terminal Order No.
19006-0014
19006-0023
19006-0024
Terminal Eng. No.
Wire Size
AWG
14
16
14
16
14
16
Conductor Crimp Height
Mean
Go
No Go
mm In. mm In. mm In.
.091
.091
.091
Pull Force
Minimum
N
Lb.
222.6 50.0
133.5 30.0
222.6 50.0
133.5 30.0
222.6 50.0
133.5 30.0
mm²
2.00
BB-5221Z
2.23 .088 2.15 .085 2.31
1.30
2.00
BB-5224Z
2.23 .088 2.15 .085 2.31
1.30
2.00
BB-5225Z
2.23 .088 2.15 .085 2.31
1.30
Seam
Seam shall not be open and no wire allowed out of the crimping
Pull Force should be measured with no influence from the insulation crimp. The above specifications are
guidelines to an optimum crimp.
PIN GAUGE OR
USE SOFT
METAL SLUG
METHOD
Use gauge pins or soft metal slug (solder)
method to measure the “X” dimension.
Verify tooling crimp height calibration by
referring to the Go/No Go dimensions
shown in the chart below.
“X” (CRIMP
HEIGHT)
CRIMP PROFILE
Molex does not sell gauge pins contact your local industrial supplier.
Doc No: ATS-63802-6300
Revision: C
Release Date: 03-09-09
Revision Date: 06-10-09
UNCONTROLLED COPY
Page 2 of 5
Rear Feed Applicator for Flag Avikrimp™ Quick Disconnect Terminals
PARTS LIST
Rear Feed Mini-Mac Applicator 63802-6300
Item No. Order No. Engineering No.
Description
Quantity
Perishable Tooling
63802-6370
63802-6370
Tool Kit (All “Y” Items)
REF
1
63801-5512
63801-5512
Conductor Punch (E2 Die)
1Y
2
19803-5281
19803-5281
Conductor Anvil (E1 Die)
1Y
3
63801-5611
63801-5611
Insulation Punch (I2 Die)
1Y
4
19803-5291
19803-5291
Insulation Anvil (I1 Die)
1Y
5
19229-0120
23650-43
Cutter Housing
1Y
6
19229-0121
23650-44
Cutter Plunger
1Y
Other Components (REF 26350)
7
19229-0095
23650-45
Cutter Back Plate
1
8
19230-0038
24854-08
Feed Finger
1
9
19230-0040
24854-18
Guide Rail
1
10
19230-0063
24853
Shoulder Bushing
1
11
19250-0004
24854-25
Guide and Hold Down
1
12
19250-0038
24855-23
Compression Spring
1
13
63801-2690
63801-2690
Terminal Drag Assembly
1
14
63801-7701
63801-7701
Cutter Striker
1
15
63803-5133
63803-5133
Conductor Bushing
1
Frame
16
19230-0084
24854-05
Slide (Terminal Track)
1
17
63801-2600
63801-2600
Rear Feed Frame
1
18
63801-2603
63801-2603
Base
1
Hardware
19
N/A
N/A
M3 by 10 Long SHCS
2**
20
N/A
N/A
M4 by 8 Long SHCS
6**
21
N/A
N/A
M4 by 8 Long BHCS
1**
22
N/A
N/A
M4 by 10 Long BHCS
1**
23
N/A
N/A
M4 by 12 Long SHCS
3**
24
N/A
N/A
M6 by 10 Long BHCS
6**
25
N/A
N/A
M8 by 20 Long BHCS
1**
26
N/A
N/A
6mm by 10 Long Dowel Pin
4**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-63802-6300
Revision: C
Release Date: 03-09-09
Revision Date: 06-10-09
UNCONTROLLED COPY
Page 3 of 5
Rear Feed Applicator for Flag Avikrimp™ Quick Disconnect Terminals
Assembly Drawing
22
20
14
17
1
3
15
13
9
(2)
23
(2)
8
10
25
20
(2)
17
11
18
24
(2)
6
12
2
21
26 (4)
16
20 (2)
4
23
5
7
19 (2)
24
(4)
Figure 1
Doc No: ATS-63802-6300
Revision: C
Release Date: 03-09-09
Revision Date: 06-10-09
UNCONTROLLED COPY
Page 4 of 5
Rear Feed Applicator for Flag Avikrimp™ Quick Disconnect Terminals
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check
that all screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the Mini-Mac Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION:
To prevent injury never operate this Applicator without the guards supplied with the press or
wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction
manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
Wear Safety Glasses At All Times.
Americas Headquarters
Lisle, Illinois 60532 U.S.A.
1-800-78MOLEX
amerinfo@molex.com
Far East North Headquarters
Yamato, Kanagawa, Japan
81-462-65-2324
feninfo@molex.com
Far East South Headquarters
Jurong, Singapore
65-6-268-6868
fesinfo@molex.com
European Headquarters
Munich, Germany
49-89-413092-0
eurinfo@molex.com
Corporate Headquarters
2222 Wellington Ct.
Lisle, IL 60532 U.S.A.
630-969-4550
Fax: 630-969-1352
Visit our Web site at http://www.molex.com
Doc No: ATS-63802-6300
Revision: C
Release Date: 03-09-09
Revision Date: 06-10-09
UNCONTROLLED COPY
Page 5 of 5
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