P
AN
-T
ERM
®
Terminals, Ferrules,
and Crimping Tools
P
AN
-T
ERM
®
Terminals, Ferrules, and Crimping Tools combine
to deliver the highest quality terminations at the lowest installed
cost. Offering the highest documented performance in the
industry,
PANDUIT
terminals are UL Listed and Recognized,
CSA Certified, Nuclear Certified, ABS (American Bureau of
Shipping) Approved and meet applicable military specifications.
PANDUIT
crimping tools are designed to increase productivity
and minimize repetitive stress injuries delivering consistent
terminations for maximum reliability throughout the
physical infrastructure.
Key Features
P
AN
-T
ERM
®
Terminals and Ferrules
Performance exceeds
UL and CSA requirements
Manufactured with electrolytically
refined copper and tin-plated
Comprehensive selection of terminals
and ferrules
Benefits
Provides assurance that terminals are suitable for the most rigorous applications
Provides high conductivity and corrosion resistance to deliver reliable, superior performance
One supplier for all your terminal requirements, delivers lower procurement costs by
consolidating with one supplier
Te c h n i c a l I n f o r m a t i o n – Te r m i n a l s a n d F e r r u l e s
Vinyl
Nylon
D
ISCO
-L
OK
™
Non-Insulated Insulated
Insulated
Disconnects
Terminals/
Terminals/
Terminals/
Nylon
Butt Splices Butt Splices Butt Splices
Insulated
Material
Voltage (V)
Per UL Test Std.
Temperature
Rating
Copper/
Tin-Plated
2000 V
150°C*
Copper/
Tin-Plated
600 V
105°C
Copper/
Tin-Plated
600 V
105°C
Brass/
Tin-Plated
300 V
105°C
S
UPRA
-G
RIP
™
Disconnects
Vinyl
Nylon
Nylon
Non-Insulated Insulated
Insulated
Insulated
Disconnects Disconnects Disconnects
Ferrules
Brass/
Brass/
Brass/
Brass/
Polypropylene
Tin-Plated
Tin-Plated
Tin-Plated
Tin-Plated
600 V
105°C
600 V
150°C
600 V
105°C
300 V
105°C
Barrel
Insulated
125°C Fully
Insulated
UL 94V-2/HB
—
N/A
105°C
Flammability
ABS
05-HS112167W-PDA
Military
Specifications
MS25036, MS20659
—
Compliant
UL 94V-0
Compliant
UL 94V-2/HB UL 94V-2/HB UL 94V-2/HB
Compliant
—
—
—
Compliant
UL 94V-0
Compliant
UL V2
—
Ring
Terminals
Compliant
—
Ring
Terminals
Compliant
—
—
—
—
—
—
Applicable sizes of terminals, disconnects and butt splices are UL Listed and CSA Certified.
All terminals, disconnects, butt splices and ferrules are RoHS compliant.
KYNAR** insulated terminals are radiation resistance IEEE Class 1, with a temperature rating of 150°C.
*Nickel plated non-insulated terminals are rated up to 343°C.
**KYNAR is a registered trademark of Atofina Chemicals, Inc.
w w w. p a n d u i t . c o m
Battery Powered
Hydraulic Crimping
Tool CT-2600
Battery Powered
Crimping Tool
CT-2500
Semiautomatic Ferrule
Crimping Tool
CT-1000
C
ONTOUR
C
RIMP
™
Controlled Cycle
Crimping Tools
Plier Type
Crimping Tools
Key Features
Battery powered hydraulic design
Compact, portable, and lightweight (3.8 lbs.*)
4-second cycle time
Retractable slide button
Automatic retracting ram
Snap in crimp die holder
Rotating crimp head design
Benefits
Delivers quick termination of #8 – 2 AWG large wire insulated and non-insulated ring
terminals for improved jobsite flexibility
Allows simple one-hand crimp capability for enhanced productivity and efficiency
Results in less time to crimp terminals compared to conventional methods for increased
productivity, improved efficiency, and lower installed costs
Allows ram to retract in mid-cycle for manual adjustment of terminal for enhanced efficiency
Ram retracts automatically to signal when crimp is complete for maximum reliability
Provides quick change of
PANDUIT
interchangeable crimp dies without the use of tools for
increase productivity and cost efficiency
Allows 360° rotation for access in confined areas for maximum application flexibility
Battery Powered Hydraulic, 4 Ton, Crimping Tool – CT-2600
Battery Powered, 2 Ton, Crimping Tool – CT-2500
Battery powered tool design
Compact, portable and lightweight (3.3 lbs.**)
2-second cycle time
Interchangeable crimp heads
Long battery life (rechargeable)
Delivers rapid termination of #22 – 10 AWG insulated and non-insulated terminals,
disconnects, and splices
Offers maximum productivity and ease of use in continuous workflow operations
Results in less time to crimp terminals compared to conventional methods for increased
productivity, improved efficiency, and lower installed costs
Allows termination of all
PANDUIT
#22 – 10 AWG terminals, disconnects and splices for
jobsite flexibility in a variety of applications
150 crimps per battery charge for increased efficiency and reduced downtime
Semiautomatic Ferrule Crimping Tool – CT-1000
Innovative rapid load design
Multi-use .54 lbs controlled cycle tool
Three position adjustable die setting
Allows continuously molded ferrules to load conveniently into the handle of tool,
significantly reducing installation time
Delivers maximum efficiency with fewer tools required; cuts, strips, and crimps wire
Provides quick termination of all
PANDUIT
#20 – 14 AWG continuously molded ferrules
with a single tool for increased productivity
C
ONTOUR
C
RIMP
™
Controlled Cycle Crimping Tools
Ergonomic tool design
Controlled cycle mechanism
Multi-position locator
Crimping is accomplished with significantly lower handle effort for increased efficiency,
higher production volumes, and minimized repetitive stress injuries
Provides a consistent crimp regardless of operator expertise, strength, or fatigue level
assuring high quality consistent terminations
Ensures proper location of terminal in crimp pocket every time reducing the chance of
operator error
Hand Operated Plier Type Crimping Tools
All steel construction
Plastic coated handles
Multi-function
*Weight of tool with battery, crimp head not included.
** Weight of tool with battery, crimp die not included.
Durable and reliable in low volume applications providing a cost effective termination solution
Separates operator from steel construction of tool for comfort and safety
Tool cuts, strips, and crimps wire resulting in fewer required tools
B a t t e r y P o w e r e d H y d r a u l i c , 4 To n , C r i m p i n g To o l – C T- 2 6 0 0
Part
Number
Description
Std.
Pkg.
Qty.
Crimping Tools
CT-2600
Crimps
PANDUIT
tin and nickel plated #8 – 2 AWG high temperature
large wire, non-insulated, vinyl and KYNAR** insulated ring terminals.
Specifications:
Crimping force – 4 tons (35kN)
Dimensions: 11 3/4"L x 2 3/8"H x 3 1/8"W –
with battery (298mm x 60mm x 80mm)
Weight 3.5 lbs. with battery; crimp head not included
Crimp cycle time = 4 seconds
CT-2600 includes:
Tool with crimp head, two battery cartridges, battery
charger and molded carrying case. Crimp dies not included. Crimp die
part number listed below. Meets U.S. voltage requirements.
Crimps
PANDUIT
tin and nickel plated #8 – 2 AWG high temperature
large wire, non-insulated, vinyl and KYNAR** insulated ring terminals.
Specifications:
Crimping force – 4 tons (35kN)
Dimensions: 11 3/4"L x 2 3/8"H x 3 1/8"W – with battery
(298mm x 60mm x 80mm)
Weight 3.5 lbs. with battery; crimp head not included
Crimp cycle time = 4 seconds
CT-2600/E includes:
Tool with crimp head, two battery cartridges,
battery charger and molded carrying case. Crimp dies not included. Crimp
die part number listed below. Meets European voltage requirements.
1
CT-2600/E
1
CT-2600
Crimp Die Inserts
CD-2600-P8
CD-2600-P6
CD-2600-P4
CD-2600-PV8
CD-2600-P2
CD-2600-PV8
CD-2600-PV6
CD-2600-PV4
CT-2500CHR
CD-2600-PV2
Used with CT-2600 to install
PANDUIT
P8 and P8-HT6 series large
wire, high temperature, non-insulated ring terminals.
Used with CT-2600 to install
PANDUIT
P6 and P6-HT6 series large
wire, high temperature, non-insulated ring terminals.
Used with CT-2600 to install
PANDUIT
P4 and P4-HT6 series large
wire, high temperature, non-insulated ring terminals.
Used with CT-2600 to install
PANDUIT
P2 and P2-HT6 series large
wire, high temperature, non-insulated ring terminals.
Used with CT-2600 to install
PANDUIT
PV8 and PK8 series large wire,
vinyl and KYNAR** insulated ring terminals.
Used with CT-2600 to install
PANDUIT
PV6 and PK6 series large wire,
vinyl and KYNAR** insulated ring terminals.
Used with CT-2600 to install
PANDUIT
PV4 and PK4 series large wire,
vinyl and KYNAR** insulated ring terminals.
Used with CT-2600 to install
PANDUIT
PV2 and PK2 series large wire,
vinyl and KYNAR** insulated ring terminals.
1
1
1
1
1
1
1
1
Accessories
CT-2500CHR
CT-2500CHR/E
CT-2500BC
CT-2500BC
U.S. compatible battery charger (100 – 120 V, 60W 60Hz) for use with
the CT-2500 and CT-2600; battery charge time 1 hour.
European compatible battery charger (220 V, 50 Hz) for use with the
CT-2500 and CT-2600; battery charge time 1 hour.
Rechargeable tool battery (9.6 volt Ni-Cad) for use with the CT-2500
and CT-2600.
1
1
1
**KYNAR is a registered trademark of Atofina Chemicals, Inc.
B a t t e r y P o w e r e d C r i m p i n g To o l C T- 2 5 0 0
Part
Number
Description
Std.
Pkg.
Qty.
Crimping Tools
CT-2500
Crimps
PANDUIT
#22 – 10 AWG insulated and non-insulated terminals,
disconnects, and splices.
Specifications:
Crimping force 1.7 tons (15kN)
Weight 3.3 lbs.(1,5kg)
Dimensions: 11 3/4"L x 2 3/8"H x 3 1/8"W – with battery
(298mm x 60mm x 80mm)
Crimp cycle time = 2 seconds
CT-2500 includes:
Tool, two battery cartridges, battery charger and
carrying case. Crimp heads not included Crimp head part numbers
listed below. Meets U.S. voltage requirements.
Crimps
PANDUIT
#22 – 10 AWG insulated and non-insulated terminals,
disconnects, and splices.
Specifications:
Crimping force 1.7 tons (15kN)
Weight 3.3 lbs.(1,5kg)
Dimensions: 11 3/4"L x 2 3/8"H x 3 1/8"W – with battery
(298mm x 60mm x 80mm)
Crimp cycle time = 2 seconds
CT-2500/E includes:
Tool, two battery cartridges, battery charger and
carrying case. Crimp heads not included. Crimp head part numbers
listed below. Meets European voltage requirements.
1
CT-2500/E
1
CT-2500
CT-2500 Crimp Head Frame Without Die Inserts
CT-2500CH
Crimp head frame to be used with die inserts CD-525, CD-550
or CD-570 (sold separately).
1
Die Inserts for Use with CT-2500CH Crimp Head Frame
CD-525
CD-550
CD-570
Die insert used with CT-2500CH (sold separately) to crimp
PANDUIT
#22 – 10 AWG fully insulated disconnects and insulated parallel splices.
Die insert used with CT-2500CH (sold separately) to crimp
PANDUIT
#22 – 10 AWG insulated terminals, disconnects, and splices.
Die insert used with CT-2500CH (sold separately) to crimp
PANDUIT
#22 – 10 AWG non-insulated terminals, disconnects, and splices.
1
1
1
CT-2550CH
CT-2500 Crimp Heads with Dies Attached
CT-2550CH
CT-2525CH
CT-2500CHR
CT-2570CH
Crimps
PANDUIT
#22 – 10 AWG insulated terminals, disconnects,
and splices.
Crimps
PANDUIT
#22 – 10 AWG fully insulated disconnects and
insulated parallel splices.
Crimps
PANDUIT
#22 – 10 AWG non-insulated terminals, disconnects,
and splices.
1
1
1
Accessories
CT-2500CHR
CT-2500CHR/E
CT-2500BC
CT-2500CASE
U.S. compatible battery charger (100 – 120 V, 60W 60Hz) for use with
the CT-2500 and CT-2600; battery charge time 1 hour.
European compatible battery charger (220 V, 50 Hz) for use with the
CT-2500 and CT-2600; battery charge time 1 hour.
Rechargeable tool battery (9.6 volt Ni-Cad) for use with the CT-2500.
Carrying case holds CT-2500 and accessories.
1
1
1
1
CT-2500BC
S e m i a u t o m a t i c F e r r u l e C r i m p i n g To o l - C T- 1 0 0 0
Part
Number
CT-1000
Description
Crimps
PANDUIT
#20 – 14 AWG continuously molded ferrules on
strips. Also cuts and strips wire.
Std.
Pkg.
Qty.
1
C
ONTOUR
C
RIMP
™
C o n t r o l l e d C y c l e C r i m p i n g To o l s
Part
Number
CT-1525
Std.
Pkg.
Qty.
1
Description
Crimps
PANDUIT
#26 – 22 AWG insulated terminals and splices, #22 – 10 AWG fully
insulated disconnects and insulated parallel splices. Crimps
PANDUIT
#22 – 14 AWG
barrel insulated disconnects.
Crimps most
PANDUIT
#22 – 10 AWG nylon and vinyl insulated terminals, splices
and disconnects. The CT-1550 has the red/blue pocket closest to the pivot, which
provides a reduced crimp effort for those who make red/blue terminations.
Crimps most
PANDUIT
#22 – 10 AWG nylon and vinyl insulated terminals, splices
and disconnects. The CT-1551 has the yellow pocket closest to the pivot, which
provides a reduced crimp effort for those who make yellow terminations.
Crimps most
PANDUIT
#22 – 10 AWG and .5 – 6.0mm
2
non-insulated terminals
and disconnects. Crimps
PANDUIT
#22 – 10 AWG and .5 – 6.0mm
2
non-insulated
splices, and #10 AWG compression lugs.
Crimps
PANDUIT
#8 – 2 AWG non-insulated tubular terminals (S series) and
copper flexible lugs (does not include LCAF, LCCF and SCSF connectors),
#8 – #1 AWG copper code conductor lugs and splices, #6 – #4 AWG dual rated
aluminum lugs, splices and copper code conductor for CTAPF10-16 to
CTAPF3-12 copper taps. Includes 5-position, color-coded rotating die.
Crimps
PANDUIT
#10 – 2 AWG non-insulated large gauge ring terminal
(P series). Crimps #12 – 4 AWG copper lugs and splices. Includes 5-position
rotating die.
Crimps
PANDUIT
#22 – 14 AWG loose piece
D
ISCO
-L
OK
™
Disconnects.
Crimps
PANDUIT
#22 – 14 AWG loose piece
S
UPRA
-G
RIP
Disconnects.
™
CT-1550
1
CT-1551
CT-1550
CT-1570
1
1
CT-1700
1
CT-1701
1
CT-1014
CT-1015
1
1
C o n t r o l l e d C y c l e C r i m p i n g To o l s
Part
Number
CT-300-1
CT-310
CT-300-1
Std.
Pkg.
Qty.
1
1
Description
Crimps
PANDUIT
#22 – 14 AWG fully insulated right angle disconnects.
(DNFR-FIB series).
Crimps
PANDUIT
#22 – 10 AWG heat shrink insulated terminals, disconnects,
and splices.
D i e Ty p e , M a n u a l C r i m p i n g To o l
Std.
Pkg.
Qty.
1
Part
Number
CT-720
Description
Provides manual UL Listed terminations of
PANDUIT
®
P
AN
-T
ERM
®
#8 – 2 AWG Vinyl
Insulated Terminals. Manual crimping tool for UL Listed or Recognized and CSA
Certified terminations of
PANDUIT
®
P
AN
-L
UG
™
Copper Compression Lugs and Splices
for #8 AWG – 500 kcmil copper code conductor and aluminum compression lugs and
splices for #6 AWG – 350 kcmil copper and aluminum code conductors.
Color-coded CD-720 crimping dies, carrying/storage case, and controlled cycle
mechanism must be purchased separately.
CT-720
Specifications:
Output: 6 tons
Weight: 7.7 lbs.
Length: 26"
Handle span: 58" (open), 2.5" (closed)
Warranty: 90 days
CC-720
C-720
Optional controlled cycle mechanism only. Total weight of tool with
CC-720 is 8.25 lbs.
Black steel carrying case for CT-720 crimping tool.
1
1
1
CD-720PV8-2
CD-720PV8-2*
Crimp die insert used with CT-720 to crimp #8 – 2 AWG vinyl insulated terminals
*Other crimp die insert available for use with larger wires, see www.panduit.com for complete selection.