770-003S Heatshrink Boots
HEATSHRINK BOOTS
Heatshrink boots provide strain relief and environmental protection. Shape-memory
polymer returns to as-molded shape when heat is applied. Use with 310-001 unshielded
boot adapters or 440-069
Band-Master™
EMI adapters . Boot lip fits adapter groove
for precise fit. Semi-rigid high performance elastomer resists high temperature and
withstands exposure to petroleum-based fluids and fuels. Also available with non-
halogenated flame-retartant polyolefin for use where limited fire hazard is required.
About User-Installed
Adhesive
MATERIAL SELECTION GUIDE
1
High Performance Elastomer
-75°C to +150°C. Semi-rigid high performance elastomer
combines excellent resistance to fuels, oils and solvents with superior performance at
extreme temperatures. Material meets the requirements of VG95343 Type 6, BSG 198-5-
DE, EN62329-102 and SAE AS5258 Type H. These boots are recommended for demanding
applications such as military vehicles and petrochemical exploration.
2
Zero Halogen Polyolefin
-30°C to +135°C. Low Smoke Zero Halogen (LSZH) polyolefin
boots meet low smoke and toxicity requirements of shipboard, transit and aircraft systems.
Oxygen index greater than 30%, smoke index less than 20, and toxicity index under 3 per
100 grams. Material meets requirements of NAVSEA 5617649, VG95343 Part 29, BSG 198-
5-DF, EN62329-101 and SAE AS5258 Type G. Good resistance to oils, fuels and solvents.
Heat-shrink boots are not watertight
unless equipped with pre-coated
or user-installed adhesives. When
heat is applied to the boot, the
adhesive melts and fixes the boot
to the adapter and cable jacket to
provide the necessary sealing as
well as mechanical strain-relief. For
maximum performance Glenair
recommends Type U user-installed
two-part epoxy adhesive which
offers reduced boot installation time
and easier installation. Pre-coated
boots require additional care to
install because the boot must be
heated sufficiently to activate the
epoxy, at the risk of overheating the
overall assembly. A single 50 ml duo
syringe can coat many boots. The
duo syringe can be re-capped for
re-use. Inexpensive mixing nozzles
must be discarded after each use.
NOTE: Glenair high-performance
two part epoxy meets VG95343
part 15.
See next page for ordering
information on user-installed two
part epoxy adhesive.
B
PRE-COATED ADHESIVE SELECTION GUIDE
W1
Low Smoke Zero halogen (LSZH) polyamide hot melt adhesive Coating.
Bonds well
to a variety of substrates. Good creep resistance at elevated temperatures. Excellent
bond strength at low temperature. Good resistance to fuels and oils. -55°C to +125°C.
Compatible with Type 1 and Type 2 boot materials.
R
High Temperature Epoxy Adhesive Coating.
Glenair’s highest performance pre-coated
adhesive. The material requires careful installation using trained operators. -75°C to 150°C.
Withstands prolonged high temperature immersion in fuels and oils. Excellent peel adhe-
sion on a wide range of materials.
Compatible with Type 1 boot material only.
HOW TO ORDER
SERIES
MATERIAL
BOOT SIZE
ADHESIVE
LINING
Omit
for no
adhesive lining.
Hot Melt Adhesive
Low Smoke, Zero
Halogen
-55°C to +125°C
High Temperature
Epoxy Adhesive
-75°C to +150°C.
Use with Type 1
High Performance
Elastomer only. Not
for use with Type 2
material.
770-003S
Heatshrink
Boot,
Lipped,
Straight
High
Performance
Elastomer,
Semi-Rigid,
-75°C to +150°C
Low Smoke,
Zero Halogen
Polyolefin,
Semi-Flexible,
-30°C to +135°C
1
ADAPTER
DIAMETER
W1
2
Adapter Diameter
Boot
Inches
mm.
Size
Min. Max. Min. Max.
n”
“F
ull Nelso
Boots
k
Series 77
ntal Shrin
ts, and
nd
Environme
ted Boo
volu
ions, Con
Plus Transit Harsh-Environment
For
Adapters
emblies
Cable Ass
States
United
om
Kingd
United
ny
Germa
France
Nordic
Italy
Spain
Japan
Series 77 “Full Nelson” Shrink Boot
Catalog has additional boot styles,
technical information, installation
instructions and other heatshrink
products. Contact Glenair or go to
www.glenair.com.
© 2013 Glenair, Inc.
770-003S
2
SAMPLE PART NUMBER
02
03
04
05
06
07
08
09
10
.350
.450
.600
.750
.900
1.250
1.400
1.870
2.400
.600
.850
1.000
1.200
1.350
1.650
2.250
2.470
3.250
8.9
11.4
15.2
19.1
22.9
31.8
35.6
47.5
61.0
15.2
21.6
25.4
30.5
34.3
41.9
57.2
62.7
82.6
R
H
06
R
Printed in U.S.A.
Series 970 PowerTrip™
CAGE Code 06324
GLENAIR, INC.
•
1211 AIR WAY
•
GLENDALE, CA 91201-2497
•
818-247-6000
•
FAX 818-500-9912
www.glenair.com
57
E-Mail: sales@glenair.com
Accessories
Series 970 PowerTrip™ Connectors and Accessories
Accessories
Series 970 PowerTrip™ Connectors and Accessories
Accessories
770-003S Heatshrink Boots
HEATSHRINK BOOT DIMENSIONS
AS SUPPLIED
(EXPANDED)
H
Accessories
A
B
AFTER
SHRINKING
(RECOVERED)
D
E
G
C
F
Boot
Size
00
01
02
03
04
05
06
07
08
09
10
A Min.
In.
.354
.472
.669
.945
1.181
1.260
1.417
1.693
2.362
2.599
3.400
mm.
B Max.
In.
mm.
2.0
3.0
3.5
5.0
6.0
7.0
8.5
10.0
15.0
16.8
26.9
C
±
20%
In.
.028
.028
.028
.035
.039
.047
.047
.051
.063
.079
.130
mm.
0.7
0.7
0.7
0.9
1.0
1.2
1.2
1.3
1.6
2.0
3.3
D
±
10%
In.
mm.
E
Ref.
In.
mm.
F
±
30%
In.
.039
.043
.051
.063
.071
.071
.079
.087
.130
.150
.160
mm.
1.0
1.1
1.3
1.6
1.8
1.8
2.0
2.2
3.3
3.8
4.1
G
Max.
In.
.217
.276
.276
.413
.551
.709
.866
1.102
1.378
1.752
2.250
mm.
5.5
7.0
7.0
10.5
14.0
18.0
22.0
28.0
35.0
44.5
57.2
9.0 .079
12.0 .118
17.0 .138
24.0 .197
30.0 .236
32.0 .276
36.0 .335
43.0 .394
60.0 .591
66.0 .661
86.4 1.060
.984 25.0 .551 14.0
.984 25.0 .551 14.0
1.181 30.0 .728 18.5
1.496 38.0 .748 19.0
2.165 55.0 1.181 30.0
2.638 67.0 1.299 33.0
3.150 80.0 1.575 40.0
3.898 99.0 2.165 55.0
5.118 130.0 1.969 50.0
6.693 170.0 3.543 90.0
7.700 195.6 4.005 102.0
Heatshrink boots are identified with
molded-in lettering. This lettering shows
the boot type, boot size and orientation.
Position the boot so that the lipped
“A” end is toward the adapter and the
“C” end is toward the cable. Assembly
instructions are in the
Series 77 “Full
Nelson” Environmental Shrink Boots
catalog, available at www.glenair.com.
BOOT IDENTIFICATION MARKING
EXPANDED
LIPPED END
RECOVERED
LETTER “C”
INDICATES
CABLE END
LETTER “A”
INDICATES ADAPTER
(CONNECTOR) END
USER-INSTALLED BOOT ADHESIVE, DISPENSING GUN AND MIXING NOZZLE
Part Number
Part Number
Part Number
Count Per Pack
779-001
High performance flexible two part thermoset
epoxy provides high strength flexible bond
from -55° to 150°C. 50 ml duo syringe fits
standard dispensing guns. Use with square
green mixing nozzle sold separately. 12 hour
cure time at 20°C, 1 hour at 85°C, 30 minutes
at 150°C. Apply to inside of boot with wooden
spatula. 18 month shelf life.
© 2013 Glenair, Inc.
779-002
Twin push-rod 1:1 ratio epoxy dispensing
gun for use with duo syringe epoxy and
mixing nozzle sold separately. Durable
heavy-duty plastic. Gun type hand grip with
ratcheting trigger to advance push-rods.
779-003
12
1:1 ratio mixing nozzle attaches to duo
syringe with 1/2 turn and locks into place.
Nozzle provides consistent mixing of resin
and hardener. Kit consists of (12) nozzles.
Series 970 PowerTrip™
CAGE Code 06324
Printed in U.S.A.
GLENAIR, INC.
•
1211 AIR WAY
•
GLENDALE, CA 91201-2497
•
818-247-6000
•
FAX 818-500-9912
www.glenair.com
58
E-Mail: sales@glenair.com
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