3M™ Cold Shrink Connector
Insulators 8420 Series
Data Sheet
Product
Description
October 2015
3M Cold Shrink Connector Insulators 8420 Series are open-ended, tubular, rubber sleeves which
are factory expanded and assembled onto a removable core. The core is removed after the tube has
been positioned for installation over an inline connection, terminal lug, etc., allowing the tube to
shrink and form a water-resistant seal. The insulating tube is made of EPDM rubber which does not
contain chlorides or sulfur. Six diameter sizes will cover a range of cable up to 1000 volts for copper
and aluminum conductors from 10 AWG through 1000 kcmil.
To extend the useful life of this product in applications which are continuously exposed to high levels
of ultra-violet radiation, overwrap with Scotch® Super 33+™ Vinyl Electrical Tape or Scotch® Self-
Fusing Silicone Rubber Electrical Tape 70.
Features
Simple installation; requires no tools
Accommodates a wide range of cable sizes
No torches or heat required
Good thermal stability
Seals tight; retains its resiliency and pressure even after prolonged years of aging and exposure
Excellent wet electrical properties
Tough rubber formulation withstands backfilling
Water-resistant; Meets the water seal requirements of ANSI C119.1
No mastic or tape required to seal
Resists acids and alkalis; resists ozone
Operating temperature range: -40°F to 194°F (-40°C to 90°C)
Primary electrical insulation for all solid dielectric (rubber and plastic) insulated wire and cable
splicing rated up to 1000 volts
Direct burial and submersible
For indoor and outdoor use
Physical protection and moisture sealing for air-insulated connectors and lugs such as spacer
cable and lug connections to bus bar
Insulation of secondary splices, copper or aluminum conductors
Relocation of service
Dig-in repairs
Sheath repairs
Environmental sealing for communication and other non-electrical applications
Insulation of inline conductor transition connectors
(see Figure 1)
3M™ Cold Shrink Connector Insulator 8426
Applications
2/0
15/16” Connector
Figure 1
4/0
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3M™ Cold Shrink Connector Insulators 8420 Series
Typical
Physical
and
Electrical
Properties
Not for specifications. Values are typical, not to be considered minimum or maximum.
Properties measured at room temperature 73°F (23°C) unless otherwise stated.
EPDM Rubber
Physical Properties (Test Method)
Color
300% Modulus
(ASTM D 412–75)
Ultimate Tensile
(ASTM D 412–75) Original
Ultimate Elongation
(ASTM D 412–75) Original
Die C Tear
(ASTM D 624C–73) Original
Moisture Absorption
7 days 90 °C (194 °F) H
2
O
Typical Value
US units (metric)
Black
480 psi
(3,3 MPa)
1400 psi
(9,6 MPa)
750%
150 pli
(26,3 KN/m)
wt. gain
1.8%
Electrical Properties (Test Method)
Dielectric Strength
(ASTM D 149–75) Original
@ 1,78 mm
7 days in H2O at
90 °C (194 °F)
Typical Value
US units (metric)
365 v/mil
(14,3 Mv/m)
282 v/mil
(11,1 Mv/m)
3M™ Cold Shrink Connector Insulator Selection Table
Product Number
8423–6
8424–8
8425–8
8426–9
8426–11
8427–6***
8427–12
8427–16
8428–6***
8428–12
8428–18
8429–6***
8429–9****
8429–12
8429–18
8430–9***
8430–18
Conductor Sizes
AWG & Kcmil
6–4
10 – 1/0**
2 – 1/0
2/0 – 250
2/0 – 250
—
250 – 400
250 – 400
—
450 – 800
450 – 800
—
900 – 1000
900 – 1000
900 – 1000
—
1250 – 2000
Product Diameter Range (Minimum –
Maximum)* Inches (mm)
0.31 – 0.56 (7,80 – 14,3)
0.10 – 0.82 (2,54 – 20,9)
0.40 – 0.82 (10,1 – 20,9)
0.55 – 1.18 (13,9 – 30,1)
0.55 – 1.18 (13,9 – 30,1)
0.67 – 1.38 (16,8 – 35,1)
0.67 – 1.38 (16,8 – 35,1)
0.67 – 1.38 (16,8 – 35,1)
0.95 – 1.94 (24,0 – 49,3)
0.95 – 1.94 (24,0 – 49,3)
0.95 – 1.94 (24,0 – 49,3)
1.27 – 2.67 (32,2 – 67,8)
1.27 – 2.67 (32,2 – 67,8)
1.27 – 2.67 (32,2 – 67,8)
1.27 – 2.67 (32,2 – 67,8)
1.68 – 3.69 (42,6 – 93,7)
1.68 – 3.69 (42,6 – 93,7)
Relaxed Tube Length Inches
(mm)
6.0 (152)
8.0 (203)
8.0 (203)
9.0 (229)
11.0 (279)
6.0 (152)
12.0 (305)
16.0 (406)
6.0 (152)
12.0 (305)
18.0 (457)
6.0 (152)
9.0 (229)
12.0 (305)
18.0 (457)
9.0 (229)
18.0 (457)
NOTES:
* Minimum = Seal Diameter Maximum = Connector Clearance Dimension
** Product contains range-extending adapters (Without adapters, 8424–8/8425–8 ranges are identical).
*** Primary uses: Sealing of terminal lug barrels, conduit couplings and conduit–to–cable breakouts.
**** Maximum connector length: 5.625" (For longer connector bodies, select 8429–12/8429–18 as needed).
IMPORTANT:
Use wire insulation/jacket diameters and connector O.D. for final sizing confirmation
.
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3M™ Cold Shrink Connector Insulators 8420 Series
EHS
Working around energized systems may cause serious injury or
death. Installation should be performed by personnel familiar with
good safety practice in handling electrical equipment. De-energize
and ground all electrical systems before installing product.
3M Cold Shrink Removable Core is a mixed polymer and recyclable with other waste.
Read all Health Hazard, Precautionary and First Aid statements found in the Safety Data Sheet
(SDS) and/or product label prior to handling or use.
Shelf Life &
Storage
3M Cold Shrink Connector Insulators 8420 Series have a 5-year shelf life from date of manufacture
when stored in a humidity controlled storage (10°C/50°F to 27°C/80°F and <75% relative humidity).
Availability
Please contact your local distributor or call 1.800.245.3573.
Important Notice
All statements, technical information, and recommendations related to 3M’s products are based on information
believed to be reliable, but the accuracy or completeness is not guaranteed. Before using this product, you must
evaluate it and determine if it is suitable for your intended application. You assume all risks and liability associated
with such use. Any statements related to the product, which are not contained in 3M’s current publications, or any
contrary statements contained on your purchase order, shall have no force or effect unless expressly agreed upon,
in writing, by an authorized officer of 3M.
This product will be free from defects in material and manufacture at the time of purchase.
3M MAKES NO OTHER
WARRANTIES INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE.
If this product is defective within the warranty period stated above,
your exclusive remedy shall be, at 3M’s option, to replace or repair the 3M product or refund the purchase price of
the 3M product.
Except where prohibited by law, 3M will not be liable for any direct, indirect, special,
incidental or consequential loss or damage arising from this 3M product, regardless of the legal theory
asserted.
Warranty; Limited
Remedy; Limited
Liability
3M, Super 33+ and Scotch are trademarks of 3M Company.
3
Electrical Markets Division
6801 River Place Blvd.
Austin, TX 78726-9000
800.245.3573
FAX: 800.245.0329
www.3M.com/electrical
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