SB
®
Smart Connector
- up to 230 Amps
The SB
®
Smart is designed for applications where storage batteries
intelligently interact with the system. Two primary power positions
(up to 230 amps each) are combined with sixteen auxiliary power
/ signal positions (up to 15 amps each) into a single interconnect
solution. This allows one connection to be used to route high power
lines, low power lines, and signal circuits.
Unique to the SB
®
Smart is it’s selective keyed housings that
allow only mating between select connector halves. This prevents
motors from mating with chargers, chargers from mating with
chargers, or other undesirable connection scenarios.
Battery
• Selective Keyed Housings
Unique keying feature only allows intended connector halves to mate
• Power and Auxiliary Contacts
Provides power up to 230 amps plus signal & low power in a single connector
Enables the power connector to also transmit signals for intelligent power
switching, battery monitoring, CAN communication, loop circuitry, and
other signal or power circuits up to 15 amps
• 16 Last-Mate First-Break Auxiliary Power / Signal Poles
Vehicle Device
• Sequencing of Auxiliary Contacts
• Wire and Busbar Connections
• Low Resistance Connection
SB
®
Smart
SECTION 3
Male auxiliary contacts available in 3 lengths
Satisfies multiple interconnect needs with one connection solution
Charger
- Silver plated power contacts are strongly forced together by stainless
steel springs
- Gold plated auxiliary contacts ensure signal quality or reliable power
• Hot Plug Capable Contacts
| ORDERING INFORMATION |
SB
®
Smart Housings
(Auxiliary Module Sold Separately)
- Power contacts are hot plug capable up to 60A at 120VDC
- Auxiliary contacts are hot plug capable up to 5A at 120VDC
Color
Housing Type / Marking
Mates With
--- Part Numbers ---
Minimum Quantity ……………......................….............…....
100
.........
Black
Battery BAT-G1
VEH-G2 & CHRG-G4
115158G1
Black
Vehicle / Device VEH-G2 BAT-G1
115158G2
Black
Charger CHRG-G4
BAT-G1
115158G4
Top View
+ 0.012
- 0.005
+ 0.30
Ø 4.43 - 0.13
0.174
[ 0.60 ] [ 0.97 ]
15.3 24.7
[ 1.181 ± .005 ]
30.00 ± 0.13
Side View
Mated Pairings Illustrations
115158G2
115158G1
[ 0.16 ]
2X Ø 4.0
[ 0.039 ± 0.005 ]
1.00 ± 0.13
[ 0.087 ± 0.005 ]
2.20 ± 0.13
[ 0.66 ]
16.7
[ 1.67 ]
42.5
[ 3.15 ]
80.0
[ 2.39 ]
60.7
[ 0.28 ]
Ø 7.2
[ 1.32 ]
33.5
[ 1.53 ]
38.8
115158G4
© 2018 Anderson Power Products, Inc. All rights reserved. APP®, Anderson Power Products®, A®, SB® and the APP Logo are registered trademarks of Anderson Power Products, Inc.
All Data Subject To Change Without Notice
www.andersonpower.com
- 105 -
SB
®
Smart Silver Plated Wire Contacts
Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles.
New contacts for #1 to 1/0 AWG (35 to 50 mm²) offer extended capability in the same housings.
Mating
-A-
-B-
AWG mm² Force
-------- Loose Piece Part Numbers -------- inches mm inches mm
Minimum Quantity ......
600
500
50
..................................................
1/0 53.5 Low
1323G2-BK -
1323G2
0.52 13.21 0.44 11.18
1
42.4 Low
1323G1-BK -
1323G1
0.47 11.94 0.39 9.91
2
33.6
High
-
1319-BK
1319
0.44
11.18 0.34 8.64
4
21.1
High
-
1319G4-BK 1319G4
0.44
11.18 0.29 7.37
6
13.3
High
-
1319G6-BK 1319G6
0.44
11.18 0.22 5.59
[ 21.3 ]
0.84
B
A
[ 50.8 ]
2.0
SB
®
Smart Silver Plated Busbar Contacts
Use 2 busbar contacts per housing to provide a quick disconnect input or
output busbar connection. Busbar contacts are for mating with wire contacts only.
Part number 120BBS includes lock nuts. Locknuts must be ordered separately
for B01997P1.
Mating
Type
Thread Force ------------ Loose Piece Part Numbers ------------
Minimum Quantity ..............
1,000
300
20
10 .....
Busbar
#10-24 High
-
B01997P1
-
120BBS
Lock Nut #10-24 -
H1216P8 -
110G54 -
[ 10.4 ]
0.41
See Busbar contact drawing on
website for further detail.
[ 77.0 ]
3.03
[ 9.5 ]
0.38
[ 2.5 ]
0.10
#10 - 24 THD
[ 11.1 ]
0.44
Reducing Bushings
Use with contact part number 1319-BK or 6811G6-BK to allow a smaller wire to be used
with the connector. Electrical capability is derated with smaller wire.
Dimensions
- ID -
--------- Part Numbers --------- inches mm
2,000
1,000
100 ......................
5919-BK
-
5919 0.28 7.11
-
5920-BK 5920 0.23 5.84
5921-BK
-
5921 0.18 4.57
SECTION 3
SB
®
Smart
Contact Barrel Size
Wire Size
Minimum Quantity ...................................................
#2 AWG [33.6 mm²]
#4 AWG [21.2 mm²]
#2 AWG [33.6 mm²]
#6 AWG [16 mm²]
#2 AWG [33.6 mm²]
#10 - 8 AWG [5.3 - 8.4 mm²]
[ 21.4 ]
0.84
ID
Wire Entrance
SB
®
Smart Auxiliary Module
Color
Number of Positions
Minimum Quantity ……………..
Black
8 Pins + 8 Sockets
- Part Number -
100 ......
3-6018P1
Pins
Sockets
[ 1.03 ]
26.2
Top View
[ 1.00 ]
25.3
Side View
[ 0.66 ]
16.8
[ 0.88 ]
22.3
Roll Pin
Part Number: 111812P16
(Sold Separately)
Auxiliary Contact Housing
Part Number: 3-6018P1
(Sold Separately)
Retaining Pins
Retaining pins are used to hold the auxiliary module in the SB
®
Smart housings.
Dimension “B” is +/- 0.01 in or 0.25 mm.
Dimensions
Description
- Part Number -
100 ........
Minimum Quantity ...
®
For SB Smart
Auxiliary Module
111812P16
-A-
inches
0.099 / 0.106
2.51 / 2.69
- B-
mm
1.125 28.58
B
A
- 106 -
www.andersonpower.com
All Data Subject To Change Without Notice
Pin Contacts for 1x4 Auxiliary Connector
Description
AWG
mm²
Minimum Quantity ...............................................
Standard Length 7.7mm 12
2.5
16 to 14 1.0 to 1.5
20 to 16 0.75 to 1.0
24 to 20 0.50 to 0.75
Pre-Mate 9.3mm
12
16 to 14
20 to 16
24 to 20
12
16 to 14
20 to 16
24 to 20
2.5
1.0 to 1.5
0.75 to 1.0
0.50 to 0.75
2.5
1.0 to 1.5
0.75 to 1.0
0.50 to 0.75
Gold plated contacts are available in 3 lengths to allow sequencing of circuits.
--------------- Part Numbers -----------------
500
50 ...........
PM16P12S30
PM16P12S30-50
PM16P1416S30 PM16P1416S30-50
PM16P1620S30 PM16P1620S30-50
PM16P2024S30 PM16P2024S30-50
PM16P12A30
PM16P1416A30
PM16P1620A30
PM16P2024A30
PM16P12C30
PM16P1416C30
PM16P1620C30
PM16P2024C30
PM16P12A30-50
PM16P1416A30-50
PM16P1620A30-50
PM16P2024A30-50
PM16P12C30-50
PM16P1416C30-50
PM16P1620C30-50
PM16P2024C30-50
Retention Clip
ID
[ 1.60 ]
Ø 0.06
L1
L
Auxiliary Pin
Contact Lengths
Standard Length 7.7mm
Pre-Mate 9.3mm
Post-Mate 6.6mm
- L - - L1 -
in.
mm
in.
mm
0.77 19.6 0.30 7.7
0.83 21.2 0.37 9.3
0.72 18.3 0.25 6.4
Post-Mate 6.4mm
Socket Contacts for 1x4 Auxiliary Connector
Description
AWG
mm²
Minimum Quantity .........................................
Socket Contact
12
2.5
16 to 14 1.0 to 1.5
20 to 16 0.75 to 1.0
24 to 20 0.50 to 0.75
Selectively gold plated contacts offer low resistance and durability up to 10,000 mating cycles.
-------------------- Part Numbers -------------------
500
50
.............
PM16S12S32
PM16S12S32-50
PM16S1416S32 PM16S1416S32-50
PM16S1620S32 PM16S1620S32-50
PM16S2024S32 PM16S2024S32-50
[ 19.6 ]
0.77
ID
Retention
Clip
Socket
Insert
[ 2.6 ]
0.10
SB
®
Smart
SECTION 3
Auxiliary Socket Contacts
Crimp Barrel ID
Wire Gauge
#24 / 20
#20 / 16
#16 / 14
#12
in.
0.04
0.07
0.08
0.10
mm.
1.1
1.7
2.1
2.6
| SPECIFICATIONS |
Electrical
Mechanical
1
Current Rating (Amperes)
Primary Contacts
Auxiliary Contacts
Operating Temperature
2
PC Housing
Voltage Rating (AC/DC)
230
15
°C
-20° to 105°
°F
-4° to 221°
600
2,200
Contact Wire Range
Primary Power
(AWG) 10 to 1/0
(mm²) 5.3 to 53.5
(in)
(mm)
0.65
16.25
0.136
(lbf)
(N)
60
267
10,000
250 @ 50A
(lbf)
(N)
82
365
Auxiliary Power
#24 to #12***
0.25 to 3.3***
0.12
3.2
3.00
18
80
10,000
250@ 5A
MAX Wire Insulation Diameter
AVG Contact Resistance (milli-ohms)
3
AVG Contact Retention Force
Dielectric Withstanding Voltage (AC)
Materials
Mating Cycles (no load)
PC
UL94 V-0
Copper alloy, silver plate
Copper alloy, tin plate
Copper alloy, Au over Ni
BeCu, Au over Ni
Copper alloy, Sn Bright over NI
Mating Cycles (hot plug @ 120V)
Connector AVG Connect / Disconnect
Standard Housing
Flammability Rating
Wire Power Contact
PCB Power Contact
Auxiliary Pin
Auxiliary Socket
Auxiliary Socket Body
¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP
recommended tooling, and a 25°C ambient temperature.
² Limited by the thermal properties of the connector plastic housing.
³ Use APP recommended tooling only. Alternate tools may adversely affect the
performance of our connectors.
All Data Subject To Change Without Notice
www.andersonpower.com
- 107 -
| TEMPERATURE CHARTS |
SB
®
Smart
Temperature Rise at Constant Current
Temperature rise charts are based on a 25°C ambient temperature.
For Temperature Rise Above 60°C, Consult the Extended Temperature Rise Charts in the Appropriate Product Section on the Website.
SB
®
Smart
Temperature Rise at Constant Current
with 5 Amps Auxiliary Current
SB
®
Smart
In-Rush Current
60
Temperature Rise
Above Ambient (°C)
50
60
50
Temperature Rise
Above Ambient (°C)
30
20
10
0
0
50
1/0 AWG
4 AWG
100
150
1 AWG
6 AWG
200
250
2 AWG
30
20
10
0
0
50
100
150
Amperes Applied
1 AWG
200
250
2 AWG
Amperers
40
40
3250
3000
2750
2500
2250
2000
1750
1500
1250
1000
750
500
250
0
0
2
2 AWG
4
6
8
10
12
Amperes Applied
Time (Seconds)
4 AWG
6 AWG
1/0 AWG
Based on a 40°C temperature rise.
................................................................................................................................................................................................................................................................................
Current - Temperature Derating per IEC 60512-5-2 Test 5B
SB
®
Smart
Derating vs. Ambient Temperature
Ambient Temperature (°C)
SB
®
Smart
Derating vs. Ambient Temperature
with 5 Amp Auxiliary Current
125
Ambient Temperature (°C)
125
100
100
75
75
50
50
SECTION 3
SB
®
Smart
25
25
0
50
100 150
200
Amperes Applied
1 AWG
6 AWG
250
300
0
50
100
150
200
Amperes Applied
1 AWG
250
2 AWG
1/0 AWG
4 AWG
2 AWG
1/0 AWG
| TOOLING INFORMATION |
W ire Size
Loose Piece Part Numbers
Tin
Plating
Silver
Plating
L o o s e P i e c e C ont a ct C r i m p Tool
Hand
Tool or
Pneumatic
Bench
Tool
+ Die
Number
+ Locator of Crimps
AWG
mm²
PP120
1/0
#1
#2
#4
#6
53.5
42.4
33.6
21.2
13.3
N/A
1323G2
1323G1
1319
1319G4
1319G6
1368
1387G1
1388G4
1388G3
1389G4
Single
NOTE: See website for the most current information.
W ire Size
Auxiliary Contact
Part Number
All Crimp Pins
All Crimp Sockets
* TP0001 and TM0001 tools require locators TL0001 for Pins and TL0002 for Sockets.
NOTE: See website for the most current information.
- 108 -
www.andersonpower.com
2018-0054
DS-SMART REV C6
All Data Subject To Change Without Notice
AWG
mm²
APP Hand Tool w/
Integral Locator
O
R
Mil Std. Hand
Pneumatic
Tool*
Tool*
M22520/1-01
Number of Crimps
O
TP0001
R
Locator for:
TM0001 &
TP0001
TL0001
#12 / 24
2.5 / 0.25
PM1000G1
TM0001
Single
+
TL0002
Mouser Electronics
Authorized Distributor
Click to View Pricing, Inventory, Delivery & Lifecycle Information:
Anderson Power Products
:
110G45 110G51 110G69 110G54 110G55 120BBS 1323G2-BK 5919 5921-BK 110G34 110G36 110G52
110G20 110G59-BK 3-6018P1
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