ZRLK-2016-635SN datasheet, PDF

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ZRLK-2016-635SN: DescriptionCircular MIL Spec Connector PLUG; CategoryThe connector; File Size5MB，104 Pages; ManufacturerAmphenol; Websitehttp://www.amphenol.com/

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ZRLK-2016-635SN Overview

Circular MIL Spec Connector PLUG

ZRLK-2016-635SN Parametric

Parameter Name	Attribute value
Product Attribute	Attribute Value
Manufacturer	Amphenol
Product Category	Circular MIL Spec Connector

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Amphenol

Contents

Star-Line

Series Overview ..........................................................................................2

Star-Line EX

Series Overview ....................................................................................3

Environmental Highlights, Double Lead Acme Thread Features,

Wire Limitation Guide ..................................................................................................4

Contact Insert Features-Mod I, Mod II ........................................................................5

Connector Component Ordering Details ................................................................ 6 - 9

Plug Hardware Assemblies ................................................................................ 10 - 13

Receptacle Hardware Assemblies ..................................................................... 14 - 22

Starline EX

Product Instructions ...................................................................... 23 - 24

Starline EX

Ordering Details, EEx d Cable Types ............................................ 25 - 27

Starline EX

Hardware ..................................................................................... 28 - 30

Starline EX

Description of Equipment & Part Number Code Logic ..........................31

Starline EX

Assembly and Termination Instructions ......................................... 32 - 40

Single Pole Power Connectors .......................................................................... 41 - 45

Insert Configuration Listing, Electrical Ratings

.................................................. 46 - 47

Spare Replacement Contacts for MOD II Inserts ......................................................48

Termination Data ........................................................................................................49

Thermocouple Contacts .............................................................................................50

Insert Configuration Index ..................................................................................

51 - 53

Insert Configurations ..........................................................................................

54 - 81

V.F.D. Insert Configurations................................................................................

82 - 83

Connector Components, Spare Parts, Cable Adapters and Accessories .......... 84 - 89

Protection Covers and Caps Accessories .......................................................... 90 - 91

Conduit System Accessories ............................................................................. 92 - 93

Crimping, Insertion and Removal Tools ............................................................. 94 - 95

Connector Assembly and Termination Instructions ....................................................96

Connectors with RADSOK

High Amperage Contacts and

Other Amphenol

/Pyle

Connectors .................................................................. 97 - 99

Sales Offices and Distributors Listing ......................................................................100

Catalog information for reference only. For more assistance, contact your

local Amphenol field sales office or:

Amphenol Industrial Operations

40-60 Delaware Avenue,

Sidney, NY 13838-1395

Phone: 1-888-364-9011

Fax: 1-520-397-7169

Technical email: tech@amphenol-aio.com

This catalog and most all Amphenol catalogs are available for viewing,

printing and downloading on websites:

www.amphenol-industrial.com

www.amphenol-aerospace.com

Amphenol

STAR-LINE

Series

INDUSTRIAL

Star-Line Series “ZP/ZR” connectors are heavy duty environmentally sealed plugs and receptacles and have been

successfully used in all types of Industrial and Aerospace applications. These compact environmental connectors

have provided outstanding performance in complex ground support cable networks, automatic and process control

systems and instrumentation systems.

This family of connectors has made a major contribution to the successful interconnection of peak power generating

systems as well as offshore petroleum production for power distribution and data acquisition.

Ample margins of safety and reliability have been designed into the Star-Line connectors to maintain capability levels

which make them ideally suited for the broad spectrum of demands placed on them by industry.

The specific materials and design features incorporated in Star-Line connectors were originally selected to satisfy the

stringent requirements of the Aerospace industry for heavy-duty connectors. These connectors combine electrical and

mechanical capabilities that equal or exceed the performance parameters established by the Military Specification

MIL-5015.

• UL & CSA listed to UL1977/CSA C22.2 requirements

• ENVIRONMENTAL RESISTANCE – Design and materials withstand the most challenging operating conditions.

Series has an IP 68-8 rating.

• SOLDER, CRIMP AND PRESSURE TERMINALS AVAILABLE

• EASILY ACCESSIBLE WIRE TERMINALS – Conductors are readily terminated to contacts. Cable housings are

slipped over conductors or leads after terminating. Cumbersome handling and seating of inserts with conductors

attached is eliminated.

• LARGE WIRING SPACE – Ample wiring space is provided in cable housings and conduit fitting bodies. Hub of

body mounts in any of four positions (except FS & FD box assemblies).

• REVERSIBLE INSERTS – A full range of contact inserts and application adapters are available. All are

interchangeable and reversible to suit special needs.

• DOUBLE-LEAD THREAD COUPLING – Modified

Acme Thread does not clog under adverse

conditions of ice, snow, sand or mud and provides

the quick coupling feature.

• HARD ANODIC COATING – All machine,

aluminum parts finished with a hard, scratch-

resistant coating per MIL-A-8625, Type III.

Dielectric strength 1800 volts. Heat resistance of

750° F.

• HIGH TENSILE STRENGTH *ALUMINUM – Bar

Stock Components precision machined. Points of

impact designed for extra strength.

•

RADSOK

HIGH AMPERAGE CONTACTS –

Special arrangements are available with RADSOK

high amperage contacts. Standard Star-line inserts

are not interchangeable with new RADSOK contact

insert arrangements.

* Star-line Series Connectors are certified to UL 1977 specifications.

• RoHS COMPLIANT PRODUCT

AVAILABLE – Consult

Amphenol Industrial Operations.

phe

002

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