T2 Terminator for Right Angle 2.00mm (.079") Board-in-Terminals
T2 Terminator Tooling
Specification Sheet
Part No. 63853-2000
FEATURES
It is ideally suited for mid-volume bench operations
This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press
Quick punch removal with the push of a button for fast and easy tooling change
Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length
T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements
SCOPE
Products: Right Angle, 2.00mm (.079") Board-In Terminal for 24-30 AWG.
Terminal
Series No.
35021
Terminal Order No.
Wire Size
AWG
mm²
Insulation Diameter
Max
mm
In.
1.50
.059
Strip Length
mm
In.
35021-1201 35021-1310
35021-1300 35021-1360 24-30 0.20-0.05
35021-1301
1.80-2.20 .071-.087
DEFINITION OF TERMS
BRUSH
BELL
MOUTH
CONDUCTOR
CRIMP
INSULATION
CRIMP
SEAM
BEND UP
ROLLING
STRIP
LENGTH
CUT-OFF
TAB
CRIMP HEIGHT
TWISTING
BEND
DOWN
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.
Doc No. ATS-638532000
Revision: C
Release Date: 04-11-00
Revision Date: 11-22-06
UNCONTROLLED COPY
Page 1 of 6
T2 Terminator for Right Angle 2.00mm (.079") Board-in-Terminals
CRIMP SPECIFICATION
Bell mouth
Cut-off Tab Max. Conductor Brush
mm
In.
mm
In.
mm
In.
0.20-0.50 .008-.020
0.30
.012
0.0-1.0 0.0-.039
Terminal Series No.
35021
Terminal Series No.
35021
Bend up Bend down Twist
Degree
3
3
Roll
Degree
3
3
Seam
Punch Width mm (Ref)
Conductor Insulation
mm In mm In
Seam shall not be open
and no wire allowed out
1.20 .047 1.60 .063 of the crimping area
After crimping, the conductor profile should measure the following.
Terminal Series No.
Wire Size
AWG
24
26
28
30
Wire Size
AWG
24
26
28
30
mm
0.20
0.13
0.08
0.05
2
35021
mm
0.20
0.13
0.08
0.05
2
Conductor
Crimp Height
Crimp Width (Ref)
mm
In.
mm
In.
0.75-0.80 .030-.032
1.22
.048
0.75-0.80 .030-.032
1.22
.048
0.68-0.73 .027-.029
1.22
.048
0.65-0.70 .026-.028
1.22
.048
Terminal Series No.
35021
Insulation
Pull Force Min.
Crimp Height (Ref) Crimp Width (Ref)
Mm
In.
mm
In.
N
Lb.
1.50
.059
1.70
.067
29.4
6.60
1.45
.057
1.70
.067
19.6
4.40
1.40
.055
1.70
.067
9.8
2.20
1.35
.053
1.70
.067
4.9
1.10
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Doc No. ATS-638532000
Revision: C
Release Date: 04-11-00
Revision Date: 11-22-06
UNCONTROLLED COPY
Page 2 of 6
T2 Terminator for Right Angle 2.00mm (.079") Board-in-Terminals
PARTS LIST
Terminator 63853-2000
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63853-2070
63853-2070
Tool Kit (All “Y” Items)
REF
1
63863-2002
63863-2002
Conductor Punch
1Y
2
63445-1213
63445-1213
Conductor Anvil
1Y
3
63863-2003
63863-2003
Insulation Punch
1Y
4
63445-1615
63445-1615
Insulation Anvil
1Y
5
63443-0003
63443-0003
Cut-Off Plunger
1Y
6
63443-0012
63443-0012
Front Plunger Retainer
1Y
Other Components
7
11-18-4083
60707-8
Front Cover
1
8
11-24-1067
4996-4
Cut-off Plunger Spring
1
9
11-40-4039
8302-5
Front Plunger Striker
1
10
63443-0009
63443-0009
Scrape Chute
1
11
63443-0021
63443-0021
Lower Tooling Key
1
12
63443-2411
63443-2411
Anvil Mount
1
13
63443-4029
63443-4029
Wire Stop
1
14
63445-1613
63445-1613
Spacer Anvil
1
15
63443-6001
63443-6001
Rear Cover
1
Frame
16
63800-8500
63800-8500
T2 Terminator
1
Hardware
17
N/A
N/A
M3 by 6 Long SHCS
2**
18
N/A
N/A
M4 by 6 Long SHCS
1**
19
N/A
N/A
M4 by 10 Long BHCS
2**
20
N/A
N/A
M4 by 16 Long SHCS
1**
21
N/A
N/A
M4 by 20 Long SHCS
1**
22
N/A
N/A
M4 by 50 Long SHCS
1**
23
N/A
N/A
3MM by 6 Long Roll Pin
1**
24
N/A
N/A
#10-32 by 1/4” Long BHCS
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No. ATS-638532000
Revision: C
Release Date: 04-11-00
Revision Date: 11-22-06
UNCONTROLLED COPY
Page 3 of 6
T2 Terminator for Right Angle 2.00mm (.079") Board-in-Terminals
Assembly Drawing
15
(2)
1
17
7
19 (2)
3
9
24
5
13
8
11
2
4
14
23
12
20
16
6
21
22
10
18
Figure 1
Doc No. ATS-638532000
Revision: C
Release Date: 04-11-00
Revision Date: 11-22-06
UNCONTROLLED COPY
Page 4 of 6
T2 Terminator for Right Angle 2.00mm (.079") Board-in-Terminals
NOTES
Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator.
1.
2.
3.
4.
To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever.
Select T2 Feed finger assembly from Terminator box.
Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right.
Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of
the feed arm spring.
5. Release the feed arm spring.
6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual).
TM42 PRESS
TM40 PRESS AND
BASE UNIT AND ADAPTER
11-40-5307
FEED FINGER ROD
11-40-0123
FEED FINGER ROD
COTTER PIN
1/8” X .0295 DIA. WIRE
COTTER PIN
1/8” X .0295 DIA. WIRE
11-40-5255
FEED FINGER
11-40-0125
FEED ARM SPRING
FEED FINGER ASSEMBLY
FOR PRESS TM42
Figure 2
11-40-0125
FEED ARM SPRING
11-40-5255
FEED FINGER
FEED FINGER ASSEMBLY
FOR PRESS TM40
Doc No. ATS-638532000
Revision: C
Release Date: 04-11-00
Revision Date: 11-22-06
UNCONTROLLED COPY
Page 5 of 6
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