Fine Adjust Applicator for MX150™ Cable Seal Crimp Terminals
FineAdjust Applicator
Applicator Tooling Specification
Order No. 63901-7300
FEATURES
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
Directly adapts to most automatic wire processing machines
SCOPE
Products: MX150™ Cable Seal Blade Crimp Terminals, 18-20 AWG and 0.75 – 1.00 mm
2
wires.
Terminal
Series No.
Wire Size and Type
Insulation Diameter
Strip Length
AWG
mm²
mm
In.
mm
In.
TXL-18
1.91-2.06 .075-.081
34080-1002
TXL-20
1.70-1.85 .067-.073
34080-1104
34080
4.70-5.60 .185-.220
ISO 1.00 1.90-2.10 .075-.083
34080-1204
ISO 0.75 1.70-1.90 .067-.075
See crimp specification for the individual Insulation Diameter.
Terminals were validated per USCAR-21 using the following wire specifications:
M1L-123A (TXL), and M1L-126A1(metric).
Customers are required to complete validation testing based on their own tooling practices.
Terminal
Order No.
DEFINITION OF TERMS
TERMINAL WIDTH NOT TO EXCEED
2.65mm AFTER CRIMPING
INSULATION CRIMP
THIS AREA
BEND UP
ROLLING
BELL MOUTH
STRIP LENGTH
CONDUCTOR BRUSH
WIRE
TWISTING
SEAL
BEND DOWN
CUT-OFF
TAB
CONDUCTOR CRIMP
SEAM
Doc No: ATS-639017300
Revision: B
Release Date: 11-05-09
Revision Date: 05-06-10
UNCONTROLLED COPY
Page 1 of 5
Fine Adjust Applicator for MX150™ Cable Seal Crimp Terminals
CRIMP SPECIFICATION
Terminal Series No.
34080
Bell mouth
Cut-off Tab Maximum
Conductor Brush Maximum
mm
In.
mm
In.
mm
In.
0.30-0.70 .012-.028
0.50
.020
0.40
.016
Not to exceed above the conductor crimp height.
Roll
Punch Width (Ref)
Seam
Conductor Insulation
Seam shall not be
mm
In
mm
In
open and no wire allowed
2.073 .082 3.501 .138 out of the crimping area
Terminal
Series No.
34080
Bend up Bend down Twist
Degree
3
3
Degree
3
3
After crimping, the crimp profiles should measure the following:
Terminal Series No.
Wire Size and Type
AWG
TXL-18
TXL-20
mm²
Conductor
Pull Force Minimum
Crimp Height
Crimp Width
mm
In.
mm
In.
N
Lb.
1.20-1.30 .047-.051 2.05-2.25 .081-.089
90
20.2
1.10-1.20 .043-.047 2.05-2.25 .081-.089
75
16.9
1.25-1.35 .049-.053 2.05-2.25 .081-.089
120
27.0
1.20-1.30 .047-.051 2.05-2.25 .081-.089
90
20.2
Insulation Diameter
mm
1.91-2.06
1.70-1.85
1.90-2.10
1.70-1.90
In.
.075-.081
.067-.073
.075-.083
.067-.075
Insulation
Crimp Height
Crimp Width
mm
In.
mm
In.
3.60-3.80 .142-.150 3.45-3.65 .136-.144
3.50-3.70 .138-.146 3.45-3.65 .136-.144
3.60-3.80 .142-.150 3.45-3.65 .136-.144
3.50-3.70 .138-.146 3.45-3.65 .136-.144
34080
ISO 1.00
ISO 0.75
Wire Size and Type
AWG
TXL-18
TXL-20
mm²
Terminal Series No.
34080
ISO 1.00
ISO 0.75
Terminal Series No.
34080
Wire Size and Type
Cable Seal
AWG
mm²
Manufacturer and Part No.
TXL-18
QSR
E-1644-00
TXL-20
QSR
E-1644-00
ISO 1.00
QSR
E-1644-00
ISO 0.75
QSR
E-1644-00
Color
Green
Green
Green
Green
Cable Seal Position On a Wire
(Before crimping)
0.70mm (REF)
SEAL POSTION
Tool Qualification Notes:
1. Pull Force should be measured with no
influence from the insulation crimp.
2. The above specifications are guidelines to
an optimum crimp.
WIRE
INSULATION
SEAL
Doc No: ATS-639017300
Revision: B
Release Date: 11-05-09
Revision Date: 05-06-10
UNCONTROLLED COPY
Page 2 of 5
Fine Adjust Applicator for MX150™ Cable Seal Crimp Terminals
PARTS LIST
FineAdjust Applicator 63901-7300
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63901-7370
63901-7370
Tool Kit (All “Y” Items)
REF
1
63457-0059
63457-0059
Conductor Punch
1Y
2
63455-0065
63455-0065
Conductor Anvil
1Y
3
63454-0103
63454-0103
Insulation Punch
1Y
4
63456-0059
63456-0059
Insulation Anvil
1Y
5
63443-0037
63443-0037
Cut-Off Plunger Front
1Y
6
63443-0038
63443-0038
Plunger Retainer Front
1Y
Other Components
7
11-18-4094
60709A111
Feed Guide
1
8
63443-0009
63443-0009
Scrap Chute
1
9
63443-0055
63443-0055
Key
1
10
63443-0090
63443-0090
Wire Stop
1
11
63443-0093
63443-0093
Shank
1
12
63443-1717
63443-1717
18.70mm Height Spacer
1
13
63443-2203
63443-2203
3.00mm Coarse Spacer
1
14
63443-2208
63443-2208
8.00mm Coarse Spacer
1
15
63443-2310
63443-2310
3.50mm Fine Spacer
1
16
63443-6122
63443-6122
Rear Cover
1
17
63443-7108
63443-7108
Terminal Hold Down
1
18
63600-3378
63600-3378
Hold Down Spring
1
19
63700-0539
63700-0539
Cut-off Plunger Spring
1
20
63890-0009
63890-0009
Plunger Striker
1
Frame
21
63800-4901
63800-4901
Top
1
22
63801-3286
63801-3286
Base
1
23
63801-4650
63801-4650
Track
1
24
63459-0001
63459-0001
Terminal Track with Relief Groove
1
25
63890-0073
63890-0073
Feed Cam
1
Hardware
26
N/A
N/A
M3 by 6 Long SHCS
2**
27
N/A
N/A
M3 by 6 Long FHCS
1**
28
N/A
N/A
M3 by 8 Long SHCS
1**
29
N/A
N/A
M4 by 6 Long SHCS
2**
30
N/A
N/A
M4 by 12 Long BHCS
2**
31
N/A
N/A
M4 by 50 Long SHCS
2**
32
N/A
N/A
M5 by 12 Long SHCS
1**
33
N/A
N/A
#10-32 by 3/8”Long Flat Point SSS
1**
34
N/A
N/A
#10-32 Hex Jam Nut
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639017300
Revision: B
Release Date: 11-05-09
Revision Date: 05-06-10
UNCONTROLLED COPY
Page 3 of 5
Fine Adjust Applicator for MX150™ Cable Seal Crimp Terminals
Assembly Drawing
21
25
33
34
18
3
20
11
(2) 30
16
24
1
17
28
21
23
(2) 26
7
15
5
2
19
6
4
12
14
10
13
22
10
32
29
9
Figure 1
8
31
(2)
29
27
Doc No: ATS-639017300
Revision: B
Release Date: 11-05-09
Revision Date: 05-06-10
UNCONTROLLED COPY
Page 4 of 5
Fine Adjust Applicator for MX150™ Cable Seal Crimp Terminals
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check
that all screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the FineAdjust Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION:
To prevent injury never operate this Applicator without the guards supplied with the press or
wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction
manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
Americas Headquarters
Lisle, Illinois 60532 U.S.A.
1-800-78MOLEX
amerinfo@molex.com
Far East North Headquarters
Yamato, Kanagawa, Japan
81-462-65-2324
feninfo@molex.com
Far East South Headquarters
Jurong, Singapore
65-6-268-6868
fesinfo@molex.com
European Headquarters
Munich, Germany
49-89-413092-0
eurinfo@molex.com
Corporate Headquarters
2222 Wellington Ct.
Lisle, IL 60532 U.S.A.
630-969-4550
Fax: 630-969-1352
Visit our Web site at http://www.molex.com
Doc No: ATS-639017300
Revision: B
Release Date: 11-05-09
Revision Date: 05-06-10
UNCONTROLLED COPY
Page 5 of 5
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