Fine Adjust Applicator for MX150 ISO (M3) Blade Terminals
FineAdjust
Applicator
Application Tooling
Specification Sheet
Order No. 63901-8600
FEATURES
THIS APPLICATOR IS FOR AUTOMATIC WIRE PROCESSOR USE ONLY.
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
Directly adapts to most automatic wire processing machines
SCOPE
Products: MX150 ISO (M3) Blade Terminals: 0.35, 0.50 metric, type ISO wire.
Terminal
Series No.
33000
33011
34781
Wire Size and Type Insulation Diameter
Strip Length
mm²
Type
mm
In.
mm
In.
0.35
ISO
1.20-1.40 .047-.055 4.70-5.60 .185-.220
33000-1004
0.50
ISO
1.40-1.70 .055-.067 4.70-5.60 .185-.220
0.35
ISO
1.20-1.40 .047-.055 4.70-5.60 .185-.220
33011-0008 33011-3004
0.50
ISO
1.40-1.70 .055-.067 4.70-5.60 .185-.220
0.35
ISO
1.20-1.40 .047-.055 4.70-5.60 .185-.220
34781-1004
0.50
ISO
1.40-1.70 .055-.067 4.70-5.60 .185-.220
Terminals were validated per USCAR-21 using the ISO 6722 wire specifications.
Customers are required to complete validation testing if tooling purchased outside Molex Inc.
And/or wire specifications are different than above.
Terminal Order No.
Doc No: ATS-639018600
Revision: D
Release Date: 03-11-11
Revision Date: 06-29-15
UNCONTROLLED COPY
Page 1 of 5
Fine Adjust Applicator for MX150 ISO (M3) Blade Terminals
DEFINITION OF TERMS
ROLLING
BEND UP
BRUSH
WIRE BRUSH MUST BE
FLUSH OR BELOW TOP
OF CONDUCTOR CRIMP
TWISTING
BEND
DOWN
SEAM
STRIP LENGTH
CUT-OFF
TAB
BELL MOUTH
INSULATION
CRIMP
THIS AREA
CRIMP SPECIFICATION
Terminal Series No.
TERMINAL WIDTH
NOT TO EXCEED
2.62mm AFTER CRIMP
CRIMP
HEIGHT
CONDUCTOR
CRIMP
Bell mouth
Cut-off Tab Maximum
Conductor Brush (Maximum)
mm
In.
mm
In.
mm
In.
33000
0.30-0.70
.012-.028
0.50
.020
0.40
.016
33011
0.30-0.70
.012-.028
0.50
.020
0.40
.016
34781
0.30-0.70
.012-.028
0.50
.020
0.40
.016
Wire brush must be flush or below top of Conductor Crimp.
THIS APPLICATOR IS INTENDED FOR AUTOMATIC WIRE PROCESSOR USE ONLY.
It is very important that the brush length is consistently within specification for this sealed connector system to work properly.
This applicator should only be run in a properly setup automatic wire processor in order to consistently achieve the brush length.
Any attempt to use this applicator outside a properly setup automatic wire processor will likely not meet the brush specification
and cause this sealed connector system to not work properly.
Bend up Bend down
Terminal Series No.
33000
33011
34781
1.5
1.5
1.5
Degree
1.5
1.5
1.5
Twist
Roll
Punch Width mm (Ref)
Conductor Insulation
mm
In
mm
In
1.56 .061 2.00 .079
1.56 .061 2.00 .079
1.56 .061 2.00 .079
Seam
Seam shall not be open
and no wire allowed out
of the crimping area
Degree
3
3
3
3
3
3
After crimping, the conductor profile should measure the following.
Terminal Wire Size
Series No.
mm
2
0.35
33000
0.50
0.35
33011
0.50
0.35
34781
0.50
Conductor
Crimp Height
Crimp Width
mm
In.
mm
In.
1.02-1.08 .040-.042 1.50-1.70 .059-.067
1.05-1.15 .041-.045 1.50-1.70 .059-.067
1.02-1.08 .040-.042 1.50-1.70 .059-.067
1.05-1.15 .041-.045 1.50-1.70 .059-.067
1.02-1.08 .040-.042 1.50-1.70 .059-.067
1.05-1.15 .041-.045 1.50-1.70 .059-.067
Insulation
Crimp Height
Crimp Width
mm
In.
mm
In.
1.65-1.85 .065-.073 1.90-2.10 .075-.083
1.80-2.00 .071-.079 1.90-2.10 .075-.083
1.65-1.85 .065-.073 1.90-2.10 .075-.083
1.80-2.00 .071-.079 1.90-2.10 .075-.083
1.65-1.85 .065-.073 1.90-2.10 .075-.083
1.80-2.00 .071-.079 1.90-2.10 .075-.083
Pull Force
Minimum
N
Lb.
50 11.3
75 16.9
50 11.3
75 16.9
50 11.3
75 16.9
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639018600
Revision: D
Release Date: 03-11-11
Revision Date: 06-29-15
UNCONTROLLED COPY
Page 2 of 5
Fine Adjust Applicator for MX150 ISO (M3) Blade Terminals
PARTS LIST
FineAdjust Applicator 63901-8600
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63901-8670
63901-8670
Tool Kit (All “Y” Items)
REF
1
63457-0070
63457-0070
Conductor Punch
1Y
2
63455-0096
63455-0096
Conductor Anvil
1Y
3
63454-0114
63454-0114
Insulation Punch
1Y
4
63456-0078
63456-0078
Insulation Anvil
1Y
5
63443-0037
63443-0037
Cut-Off Plunger
1Y
6
63443-0038
63443-0038
Front Plunger Retainer
1Y
Other Components
7
11-18-4094
60709A111
Feed Guide
1
8
63443-0009
63443-0009
Scrap Chute
1
9
63443-0024
63443-0024
Key
1
10
63443-0090
63443-0090
Wire Stop
1
11
63443-1716
63443-1716
Height Spacer
1
12
63443-2202
63443-2202
Coarse Spacer (2.00mm)
1
13
63443-2209
63443-2209
Coarse Spacer (9.00mm)
1
14
63443-2301
63443-2301
Fine Spacer (3.05mm)
1
15
63443-2804
63443-2804
Front Plunger Striker
1
16
63443-2915
63443-2915
Striker Plunger
1
17
63443-3204
63443-3204
Wire Pusher
1
18
63443-6115
63443-6115
Rear Cover
1
19
63600-0021
63600-0021
Striker Plunger Spring
1
20
63600-5016
63600-5016
Wire Pusher Spring
1
21
63700-0539
63700-0539
Cut-off Plunger Spring
1
22
63867-3007
63867-3007
Bottom Cap
1
Frame
23
63800-4901
63800-4901
Top
1
24
63801-3281
63801-3281
Base
1
25
63801-4650
63801-4650
Track
1
26
63459-0001
63459-0001
Terminal Track with Relief Groove
1
Hardware
27
N/A
N/A
M3 by 6 Long SHCS
2**
28
N/A
N/A
M3 by 6 Long FHCS
1**
29
N/A
N/A
M4 by 6 Long SHCS
2**
30
N/A
N/A
M4 by 8 Long Flat Point SSS
1**
31
N/A
N/A
M4 by 12 Long SHCS
2**
32
N/A
N/A
M4 by 12 Long BHCS
2**
33
N/A
N/A
M4 by 16 Long SHCS
1**
34
N/A
N/A
M4 by 50 Long SHCS
2**
35
N/A
N/A
M5 by 12 Long SHCS
1**
36
N/A
N/A
#10-32 by 3/8”Long Flat Point SSS
1**
37
N/A
N/A
#10-32 Hex Jam Nut
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639018600
Revision: D
Release Date: 03-11-11
Revision Date: 06-29-15
UNCONTROLLED COPY
Page 3 of 5
Fine Adjust Applicator for MX150 ISO (M3) Blade Terminals
Assembly Drawing
23
36
37
22
20
19
17
30
16
15
32
18
26
25
23
(2)
3
1
31 (2)
33
(2)
7
27
24
10
35
29
5
2
21
6
4
12
13
14
11
Figure 4
10
9
28
34 (2)
8
29
Doc No: ATS-639018600
Revision: D
Release Date: 03-11-11
Revision Date: 06-29-15
UNCONTROLLED COPY
Page 4 of 5
Fine Adjust Applicator for MX150 ISO (M3) Blade Terminals
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that
all screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the FineAdjust Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION:
To prevent injury never operate this Applicator without the guards supplied with the press or wire-
processing machine in place. Reference the press or wire processing manufacturer’s instruction manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.
Visit our Web site at http://www.molex.com
Doc No: ATS-639018600
Revision: D
Release Date: 03-11-11
Revision Date: 06-29-15
UNCONTROLLED COPY
Page 5 of 5
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